Precision Trading 60 R3.0 operating instructions Discharge

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Operator Manual, Supercharger 60

R3.0

2.4Discharge

NOTE 1: Do not place batteries on the Temp-Plate during discharge. Due to the normal heating of the battery a false Overtemp may be generated later during the charge process.

NOTE 2: Do not attempt to discharge with the voltage mode selector in the Float or Peak voltage modes. Voltage and current faults will occur depending on the battery voltage and the cell selector setting.

2.4.1.Number of Cells

2.4.1.1.Enter the number of cells.

2.4.1.2.Ignore this step if FULL DISCHARGE is to be selected.

2.4.2.Total Time

2.4.2.1.Enter the TOTAL TIME.

2.4.2.2.Verify that the Timer Speed is consistent with the required elapsed time.

2.4.2.3.Enter the DISCHARGE CURRENT.

2.4.2.4.Depress the Blue button for DISCHARGE with automatic cut-off (ANALYSIS), or the RED button for FULL DISCHARGE (DEEP CYCLE).

2.4.2.5.DISCHARGE will terminate automatically (CYCLE END) when the (TOTAL) time selected is reached or (CAPACITY FAILURE) if the BATTERY voltage reaches the equivalent of ONE VOLT per CELL prior to the selected time.

2.4.2.6.NOTE: Battery voltage is ignored during Full Discharge.

2.4.2.7.Discharge will terminate as a FAULT if the MONITOR CIRCUIT detects:

An overheating of the discharge transistors (OVERHEAT FAULT).

That the discharge current differs from the programmed value by more than one AMP (CURRENT FAULT).

That the programmed current exceeds 30A for a battery voltage in excess of 32V.

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Condensed Operating Instructions Constant Current Charge normal modeConstant Voltage Peak Voltage Charge Discharge Maximum Current 50 Amps Minimum Increment 0.1 AMP SpecificationsCharge Reverse Polarity Protection Overtemp ProtectionOVER/UNDER Current Protection Overvoltage ProtectionMinimum Increment DischargeMaximum Current Overheat Protection TimerTerminal Voltage Time Limits Power Failure ProtectionLine Input Voltage Accuracy and StabilityVoltmeter Digital Panel MetersControls and Displays SW5 Digital Voltmeter Input Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW4 Cell SelectorFront Panel 15 DS2B Main 12 DS1A Reset13 DS1B CYC END 14 DS2A DualAudible Alarm Single Rate Modes of OperationConstant Current Charge Constant Voltage Charge Peak Charge Deep Cycle Full Discharge Analysis Auto CUT-OFFGeneral Operating InstructionsConstant Current Charge Peak Voltage Charge Discharge Cell Float Peak Selector Voltage Float/Peak Voltage ChartOperating Notes and Precautions Line Voltage InstallationBench Space Line Voltage Wiring, 208/230V Visual Verification Required Test Equipment and AccessoriesVerification of Performance Timer Verification Voltage Fault Test Battery Overtemp CUT-OFFDischarge Voltage CUT-OFF Reverse Polarity TestOvervoltage CUT-OFF Voltage Control Full DischargeCurrent Tracking Peak Voltage Float VoltageMeters Digital Meters see Figure Circuit Board Adjustments and CalibrationCalibration Voltmeter Meters Board Adjustments 3.2. R11 Discharge Cell Calibrate Control Switch Board Adjustments3.5.3. R25 High Current Calibrate 3.5.2. R28 LOW Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Burned Resistors in the Discharge Heatsinks Troubleshooting and RepairsTroubleshooting Reset Indicator and Timer Display do not Turn onCurrent Tracking is OFF by a Small Constant Amount Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Voltage Fault in CV or PeakEquipment Required ProcedureFinding a Shorted Discharge Transistor Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Other Replaceable Modules and PartsCircuit Boards PartsBattery Testing Notes Disclaimer Revision Date Revision Index

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