Precision Trading 60 R3.0 3.5.2. R28 LOW Current Calibrate, 3.5.3. R25 High Current Calibrate

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Operator Manual, Supercharger 60

R3.0

•Set the Cell Selector at 20, connect a voltage source set to approximately 21V and start the Charger-Analyzer in AUTO Discharge

•Adjust for a Discharge CUT-OFF (Capacity Failure) at 20.0 volts.

•NOTE: This step requires that the Overvoltage cut-off on the MONITOR circuit board be previously calibrated.

9.2.3.3.CLOCK-TIMER

•No adjustments on this board.

•Older versions of the Charger-Analyzer use two circuit boards associated with timer functions: The Timer Board 9879903010 and the Clock Display Board 9879903009.

•Newer Superserseders use a single Clock-Timer Board 9879903109. In either case, there are no adjustments to perform.

9.2.3.4.(Blank)

9.2.3.5.CURRENT CONTROL (see fig 11).

NOTE: Use the hook at pin 14 as ground reference for voltage measurements (test point E0).

9.2.3.5.1.R29 - 10 VOLT ADJUSTMENT.

•Static test (no battery or Calibrator).

•Adjust for a reading of 10.000V ±0.003V at E7.

•NOTE: Newer versions of this circuit board have a fixed 10V reference (no adjustment). Verify that it reads 10V ±0.005V.

9.2.3.5.2.R28 - LOW CURRENT CALIBRATE.

•Connect a battery and start the Charger-Analyzer in Single Rate.

•Adjust for a reading of 0.9 to 1.0 AMP at the current digital panel meter, with the topping charge current potentiometer set for 1 AMP (010).

9.2.3.5.3.R25 - HIGH CURRENT CALIBRATE

•Connect a battery and start the Charger-Analyzer in Dual Rate.

•Adjust for a reading of 25.0 AMPS at the current digital panel meter, with the main current potentiometer set for 25.0 AMPS (250).

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Constant Current Charge normal mode Condensed Operating InstructionsConstant Voltage Peak Voltage Charge Discharge Charge SpecificationsMaximum Current 50 Amps Minimum Increment 0.1 AMP Overvoltage Protection Overtemp ProtectionOVER/UNDER Current Protection Reverse Polarity ProtectionMaximum Current DischargeMinimum Increment Terminal Voltage TimerOverheat Protection Accuracy and Stability Power Failure ProtectionLine Input Voltage Time LimitsDigital Panel Meters VoltmeterControls and Displays SW4 Cell Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW5 Digital Voltmeter Input SelectorFront Panel 14 DS2A Dual 12 DS1A Reset13 DS1B CYC END 15 DS2B MainAudible Alarm Constant Current Charge Modes of OperationSingle Rate Constant Voltage Charge Peak Charge Analysis Auto CUT-OFF Deep Cycle Full DischargeOperating Instructions GeneralConstant Current Charge Peak Voltage Charge Discharge Float/Peak Voltage Chart Cell Float Peak Selector VoltageOperating Notes and Precautions Bench Space InstallationLine Voltage Line Voltage Wiring, 208/230V Verification of Performance Required Test Equipment and AccessoriesVisual Verification Timer Verification Battery Overtemp CUT-OFF Voltage Fault TestOvervoltage CUT-OFF Reverse Polarity TestDischarge Voltage CUT-OFF Current Tracking Full DischargeVoltage Control Float Voltage Peak VoltageMeters Calibration Circuit Board Adjustments and CalibrationDigital Meters see Figure Voltmeter Meters Board Adjustments Control Switch Board Adjustments 3.2. R11 Discharge Cell Calibrate3.5.2. R28 LOW Current Calibrate 3.5.3. R25 High Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Reset Indicator and Timer Display do not Turn on Troubleshooting and RepairsTroubleshooting Burned Resistors in the Discharge HeatsinksVoltage Fault in CV or Peak Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Current Tracking is OFF by a Small Constant AmountFinding a Shorted Discharge Transistor ProcedureEquipment Required Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Parts Replaceable Modules and PartsCircuit Boards OtherBattery Testing Notes Disclaimer Revision Index Revision Date

60 R3.0 specifications

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