Precision Trading 60 R3.0 operating instructions Analysis Auto CUT-OFF, Deep Cycle Full Discharge

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Operator Manual, Supercharger 60

R3.0

5.4DISCHARGE.

NOTE: For battery voltages greater than 32V, the discharge current is automatically limited to 30A. A current fault condition will result if more than 30A is programmed.

5.4.1.ANALYSIS (AUTO CUT-OFF):

5.4.1.1.The battery is discharged at the selected rate for a preset time.

5.4.1.2.Discharge is automatically terminated (cycle end), at the end of the time selected or if the battery voltage reaches the equivalent of 1 VOLT/cell (capacity failure), as determined by the number of cells programmed, or it is terminated as a fault, if:

The actual discharge current differs from the programmed value by more than 1 AMP (current fault).

Overheating of the transistor heat sinks is detected (overheat fault).

NOTE: Discharge operation can be terminated at any time by depressing the (green) reset button.

5.4.2.DEEP CYCLE (FULL DISCHARGE):

5.4.2.1.The battery is discharged at the selected rate for a preset time.

5.4.2.2.Discharge is automatically terminated (cycle end) at the end of the time selected, or as a fault, if:

The actual discharge current differs from the programmed value by more than 1 AMP (current fault). NOTE: Undercurrent fault monitoring is disabled at battery voltages below 2V.

Overheating of the transistor heat sinks is detected (overheat fault).

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Constant Current Charge normal mode Condensed Operating InstructionsConstant Voltage Peak Voltage Charge Discharge Maximum Current 50 Amps Minimum Increment 0.1 AMP SpecificationsCharge Overvoltage Protection Overtemp ProtectionOVER/UNDER Current Protection Reverse Polarity ProtectionMinimum Increment DischargeMaximum Current Overheat Protection TimerTerminal Voltage Accuracy and Stability Power Failure ProtectionLine Input Voltage Time LimitsDigital Panel Meters VoltmeterControls and Displays SW4 Cell Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW5 Digital Voltmeter Input SelectorFront Panel 14 DS2A Dual 12 DS1A Reset13 DS1B CYC END 15 DS2B MainAudible Alarm Single Rate Modes of OperationConstant Current Charge Constant Voltage Charge Peak Charge Analysis Auto CUT-OFF Deep Cycle Full DischargeOperating Instructions GeneralConstant Current Charge Peak Voltage Charge Discharge Float/Peak Voltage Chart Cell Float Peak Selector VoltageOperating Notes and Precautions Line Voltage InstallationBench Space Line Voltage Wiring, 208/230V Visual Verification Required Test Equipment and AccessoriesVerification of Performance Timer Verification Battery Overtemp CUT-OFF Voltage Fault TestDischarge Voltage CUT-OFF Reverse Polarity TestOvervoltage CUT-OFF Voltage Control Full DischargeCurrent Tracking Float Voltage Peak VoltageMeters Digital Meters see Figure Circuit Board Adjustments and CalibrationCalibration Voltmeter Meters Board Adjustments Control Switch Board Adjustments 3.2. R11 Discharge Cell Calibrate3.5.2. R28 LOW Current Calibrate 3.5.3. R25 High Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Reset Indicator and Timer Display do not Turn on Troubleshooting and RepairsTroubleshooting Burned Resistors in the Discharge HeatsinksVoltage Fault in CV or Peak Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Current Tracking is OFF by a Small Constant AmountEquipment Required ProcedureFinding a Shorted Discharge Transistor Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Parts Replaceable Modules and PartsCircuit Boards OtherBattery Testing Notes Disclaimer Revision Index Revision Date

60 R3.0 specifications

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