Precision Trading 60 R3.0 operating instructions Operating Notes and Precautions

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Operator Manual, Supercharger 60

R3.0

6.7OPERATING NOTES AND PRECAUTIONS

6.7.1.Make sure that the instrument is in the reset position before turning power on or off, or before connecting or disconnecting batteries.

6.7.2.When a cycle is terminated either automatically or by resetting, wait about two to three seconds before re-starting in any mode (the control switch circuit has a time delay that ignores switch selections during a 2 to 3 second interval).

6.7.3.It is possible to alternate between the two discharge modes or from the dual rate to the single charge rate mode while the unit is in operation, but the charger must be reset before switching to an opposite mode (e.g. from charge to discharge or vice versa).

•NOTE: The control switch circuit ignores mode change requests without previous resetting of the charger.

6.7.4.If the discharge current limiter opens it is still possible to operate in the charge mode (by setting the switch in the Monitor board to Test), but if the charge current limiter opens, the unit is rendered completely inoperative.

6.7.5.It is imperative that the current limiter and fuses be replaced with the same type and value.

6.7.5.1.Failure to do so will result in serious damage to the control and power circuitry of the instrument.

6.7.5.2.Failure to observe this requirement will void the warranty.

6.7.6.Do not block air circulation. A substantial amount of heat must be dissipated, particularly in the discharge mode (up to 1KW).

•External heat removal (circulating fan) is required when operating in confined spaces or hot environments.

6.7.7.Do not disconnect the battery cable while the unit is in operation.

•Large current surges can occur, with corresponding arcing, that can damage the charger, the connectors and the battery.

6.7.8.Disconnect batteries and power from the instrument (remove the line cord from the wall outlet) before changing circuit boards and current limiters or to perform maintenance or repairs.

•Failure to do so can result in serious (lethal) personal injury and/or serious damage to the instrument.

6.7.9.Do not exceed a setting of 79 in the total time selector.

•If exceeded, times will be inconsistent with the dialed settings.

6.7.10.Do not run the unit with the monitor switch in the test position (except for tests). Loss of protection will occur.

6.7.11.Do not perform battery work on bare metal table tops.

6.7.12.Do not attempt to discharge with the Voltage Mode Selector in the CV or PEAK positions.

•Voltage and currents faults will result depending on the battery voltage and cell selector settings.

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Constant Current Charge normal mode Condensed Operating InstructionsConstant Voltage Peak Voltage Charge Discharge Maximum Current 50 Amps Minimum Increment 0.1 AMP SpecificationsCharge Overtemp Protection OVER/UNDER Current ProtectionOvervoltage Protection Reverse Polarity ProtectionMinimum Increment DischargeMaximum Current Overheat Protection TimerTerminal Voltage Power Failure Protection Line Input VoltageAccuracy and Stability Time LimitsDigital Panel Meters VoltmeterControls and Displays 10 SW6 Voltage Mode Selector 11 SW7 Timer Speed SelectorSW4 Cell Selector SW5 Digital Voltmeter Input SelectorFront Panel 12 DS1A Reset 13 DS1B CYC END14 DS2A Dual 15 DS2B MainAudible Alarm Single Rate Modes of OperationConstant Current Charge Constant Voltage Charge Peak Charge Analysis Auto CUT-OFF Deep Cycle Full DischargeOperating Instructions GeneralConstant Current Charge Peak Voltage Charge Discharge Float/Peak Voltage Chart Cell Float Peak Selector VoltageOperating Notes and Precautions Line Voltage InstallationBench Space Line Voltage Wiring, 208/230V Visual Verification Required Test Equipment and AccessoriesVerification of Performance Timer Verification Battery Overtemp CUT-OFF Voltage Fault TestDischarge Voltage CUT-OFF Reverse Polarity TestOvervoltage CUT-OFF Voltage Control Full DischargeCurrent Tracking Float Voltage Peak VoltageMeters Digital Meters see Figure Circuit Board Adjustments and CalibrationCalibration Voltmeter Meters Board Adjustments Control Switch Board Adjustments 3.2. R11 Discharge Cell Calibrate3.5.2. R28 LOW Current Calibrate 3.5.3. R25 High Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Troubleshooting and Repairs TroubleshootingReset Indicator and Timer Display do not Turn on Burned Resistors in the Discharge HeatsinksFault Lights on and no Audible ALARM. Unit Runs Normally Current Fault in CVVoltage Fault in CV or Peak Current Tracking is OFF by a Small Constant AmountEquipment Required ProcedureFinding a Shorted Discharge Transistor Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Replaceable Modules and Parts Circuit BoardsParts OtherBattery Testing Notes Disclaimer Revision Index Revision Date

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