Precision Trading 60 R3.0 operating instructions Voltage Control Board Adjustments

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Operator Manual, Supercharger 60

R3.0

Figure 10 - Voltage Control Board Adjustments

9.2.5.2.VOLTAGE CONTROL - See [Figure 10]

9.2.5.2.1.R11, FLOAT VOLTAGE:

•Connect a CAL-100 Calibrator or a power supply capable of producing at least 10V (very little current

required) to the CAL (-) and CAL (COMMON) test points. The positive lead to COMMON and the negative lead to CAL (-).

•Set the calibrator/power supply to 2.70V to simulate a battery that has 27.0V.

•NOTE: The Calibrator voltage is 1/10 of the simulated battery voltage.

•Connect a battery to the Charger-Analyzer.

•Set the Voltage Control Mode Switch to CV (Constant Voltage)

•Program for 10A of Topping current.

•Enter 24 in the cell selector (nominal battery voltage).

•Start the Charger-Analyzer in Single rate. The current will rise to the programmed 10A.

•Increase the power supply voltage towards 2.8V and observe the current.

•The charging current will begin to decrease at about 2.75V and should reach zero as the voltage is advanced to 2.8V.

•NOTE: Ignore the actual battery voltage. The Float voltage control circuit is responding to the simulated battery voltage as provided by the power supply.

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Constant Current Charge normal mode Condensed Operating InstructionsConstant Voltage Peak Voltage Charge Discharge Maximum Current 50 Amps Minimum Increment 0.1 AMP SpecificationsCharge Overvoltage Protection Overtemp ProtectionOVER/UNDER Current Protection Reverse Polarity ProtectionMinimum Increment DischargeMaximum Current Overheat Protection TimerTerminal Voltage Accuracy and Stability Power Failure ProtectionLine Input Voltage Time LimitsDigital Panel Meters VoltmeterControls and Displays SW4 Cell Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW5 Digital Voltmeter Input SelectorFront Panel 14 DS2A Dual 12 DS1A Reset13 DS1B CYC END 15 DS2B MainAudible Alarm Single Rate Modes of OperationConstant Current Charge Constant Voltage Charge Peak Charge Analysis Auto CUT-OFF Deep Cycle Full DischargeOperating Instructions GeneralConstant Current Charge Peak Voltage Charge Discharge Float/Peak Voltage Chart Cell Float Peak Selector VoltageOperating Notes and Precautions Line Voltage InstallationBench Space Line Voltage Wiring, 208/230V Visual Verification Required Test Equipment and AccessoriesVerification of Performance Timer Verification Battery Overtemp CUT-OFF Voltage Fault TestDischarge Voltage CUT-OFF Reverse Polarity TestOvervoltage CUT-OFF Voltage Control Full DischargeCurrent Tracking Float Voltage Peak VoltageMeters Digital Meters see Figure Circuit Board Adjustments and CalibrationCalibration Voltmeter Meters Board Adjustments Control Switch Board Adjustments 3.2. R11 Discharge Cell Calibrate3.5.2. R28 LOW Current Calibrate 3.5.3. R25 High Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Reset Indicator and Timer Display do not Turn on Troubleshooting and RepairsTroubleshooting Burned Resistors in the Discharge HeatsinksVoltage Fault in CV or Peak Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Current Tracking is OFF by a Small Constant AmountEquipment Required ProcedureFinding a Shorted Discharge Transistor Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Parts Replaceable Modules and PartsCircuit Boards OtherBattery Testing Notes Disclaimer Revision Index Revision Date

60 R3.0 specifications

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