Precision Trading 60 R3.0 operating instructions Discharge

Page 30

Operator Manual, Supercharger 60

R3.0

6.5DISCHARGE

NOTE: Do not discharge batteries on the Temp-Plate. Normal battery heating of the Temp-Plate during discharge will generate a false battery Overtemp fault when attempting to recharge it.

6.5.1.Current and Time

6.5.1.1.Program the discharge rate and time duration.

6.5.1.2.Verify that the Timer Speed is consistent with the required elapsed time.

6.5.2.RUN

6.5.2.1.Depress auto discharge (BLUE) control button, for analysis to one volt per cell.

6.5.2.2.Depress full discharge (RED) control button for battery deep cycling.

6.5.2.3.DISCHARGE will terminate automatically (CYCLE END) when the (TOTAL) time selected is reached or (CAPACITY FAILURE) if the BATTERY voltage reaches the equivalent of ONE VOLT per CELL prior to the selected time.

6.5.2.4.NOTE: Battery voltage is ignored during full discharge.

6.5.2.5.Discharge will terminate as a FAULT if the MONITOR CIRCUIT detects:

•An overheating of the discharge transistors (OVERHEAT FAULT).

•That the discharge current differs from the programmed value by more than one AMP (CURRENT FAULT).

•That the programmed current exceeds 30A for a battery voltage in excess of 32V.

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Constant Current Charge normal mode Condensed Operating InstructionsConstant Voltage Peak Voltage Charge Discharge Specifications ChargeMaximum Current 50 Amps Minimum Increment 0.1 AMP Overvoltage Protection Overtemp ProtectionOVER/UNDER Current Protection Reverse Polarity ProtectionDischarge Maximum CurrentMinimum Increment Timer Terminal VoltageOverheat Protection Accuracy and Stability Power Failure ProtectionLine Input Voltage Time LimitsDigital Panel Meters VoltmeterControls and Displays SW4 Cell Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW5 Digital Voltmeter Input SelectorFront Panel 14 DS2A Dual 12 DS1A Reset13 DS1B CYC END 15 DS2B MainAudible Alarm Modes of Operation Constant Current ChargeSingle Rate Constant Voltage Charge Peak Charge Analysis Auto CUT-OFF Deep Cycle Full DischargeOperating Instructions GeneralConstant Current Charge Peak Voltage Charge Discharge Float/Peak Voltage Chart Cell Float Peak Selector VoltageOperating Notes and Precautions Installation Bench SpaceLine Voltage Line Voltage Wiring, 208/230V Required Test Equipment and Accessories Verification of PerformanceVisual Verification Timer Verification Battery Overtemp CUT-OFF Voltage Fault TestReverse Polarity Test Overvoltage CUT-OFFDischarge Voltage CUT-OFF Full Discharge Current TrackingVoltage Control Float Voltage Peak VoltageMeters Circuit Board Adjustments and Calibration CalibrationDigital Meters see Figure Voltmeter Meters Board Adjustments Control Switch Board Adjustments 3.2. R11 Discharge Cell Calibrate3.5.2. R28 LOW Current Calibrate 3.5.3. R25 High Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Reset Indicator and Timer Display do not Turn on Troubleshooting and RepairsTroubleshooting Burned Resistors in the Discharge HeatsinksVoltage Fault in CV or Peak Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Current Tracking is OFF by a Small Constant AmountProcedure Finding a Shorted Discharge TransistorEquipment Required Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Parts Replaceable Modules and PartsCircuit Boards OtherBattery Testing Notes Disclaimer Revision Index Revision Date

60 R3.0 specifications

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