Precision Trading 60 R3.0 operating instructions Operator Manual, Supercharger R3.0

Page 51

Operator Manual, Supercharger 60

R3.0

•Adjust R11 as required to reduce the charging current to zero at a simulated battery voltage of 28.0V

•Note: This test can also be performed directly on a battery (no calibrator required), preferably one that is “soft” (rapid voltage change). Adjust R11 as necessary to maintain the battery at the required voltage (see Verification of Performance, section 7, page 27).

9.2.5.2.2.R14, PEAK VOLTAGE:.

•Connect a CAL-100 Calibrator or a power supply (capable of producing at least 35V with very little current) in place of the battery.

•Set the calibrator/power supply to 28.5V

•Set the Voltage Control Mode to Peak (Transfer).

•Set both current selectors to zero

•Enter 24 in the cell selector (nominal battery voltage).

•Start the Charger-Analyzer in Dual rate. The current will rise to the programmed value.

•Increase the power supply/calibrator towards 29.4V. The Charger-Analyzer will switch from Main to Topping at a battery voltage of 29.4V

•Adjust R14 as required to switch at 29.4 ±0.1V

•Return the Voltage Control Mode to CC.

•Note: on newer models there is one extra Peak position to STOP at the peak voltage.

•Set the Voltage Control Mode Switch to Peak Stop

•Verify that the Superseder will stop at the peak voltage (as opposed to transfer from Main to Topping).

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Condensed Operating Instructions Constant Current Charge normal modeConstant Voltage Peak Voltage Charge Discharge Specifications ChargeMaximum Current 50 Amps Minimum Increment 0.1 AMP Reverse Polarity Protection Overtemp ProtectionOVER/UNDER Current Protection Overvoltage ProtectionDischarge Maximum CurrentMinimum Increment Timer Terminal VoltageOverheat Protection Time Limits Power Failure ProtectionLine Input Voltage Accuracy and StabilityVoltmeter Digital Panel MetersControls and Displays SW5 Digital Voltmeter Input Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW4 Cell SelectorFront Panel 15 DS2B Main 12 DS1A Reset13 DS1B CYC END 14 DS2A DualAudible Alarm Modes of Operation Constant Current ChargeSingle Rate Constant Voltage Charge Peak Charge Deep Cycle Full Discharge Analysis Auto CUT-OFFGeneral Operating InstructionsConstant Current Charge Peak Voltage Charge Discharge Cell Float Peak Selector Voltage Float/Peak Voltage ChartOperating Notes and Precautions Installation Bench SpaceLine Voltage Line Voltage Wiring, 208/230V Required Test Equipment and Accessories Verification of PerformanceVisual Verification Timer Verification Voltage Fault Test Battery Overtemp CUT-OFFReverse Polarity Test Overvoltage CUT-OFFDischarge Voltage CUT-OFF Full Discharge Current TrackingVoltage Control Peak Voltage Float VoltageMeters Circuit Board Adjustments and Calibration CalibrationDigital Meters see Figure Voltmeter Meters Board Adjustments 3.2. R11 Discharge Cell Calibrate Control Switch Board Adjustments3.5.3. R25 High Current Calibrate 3.5.2. R28 LOW Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Burned Resistors in the Discharge Heatsinks Troubleshooting and RepairsTroubleshooting Reset Indicator and Timer Display do not Turn onCurrent Tracking is OFF by a Small Constant Amount Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Voltage Fault in CV or PeakProcedure Finding a Shorted Discharge TransistorEquipment Required Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Other Replaceable Modules and PartsCircuit Boards PartsBattery Testing Notes Disclaimer Revision Date Revision Index

60 R3.0 specifications

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