Precision Trading 60 R3.0 operating instructions Timer, Terminal Voltage, Overheat Protection

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Operator Manual, Supercharger 60

R3.0

3.2.6.TERMINAL VOLTAGE:

3.2.6.1.Programmable, in accordance with the number of cells selected, at the equivalent of 1 VOLT/cell.

3.2.6.2.TOLERANCE: ±1% ±0.1 VOLT.

3.2.6.3.NOTE 1: Due to cable/connector losses the voltage registered by the Charger-Analyzer will be lower than the actual battery voltage (up to 0.2V depending on current).

3.2.6.4.NOTE 2: Terminal voltage is ignored in the full discharge mode.

3.2.7.OVERHEAT PROTECTION:

3.2.7.1.Two thermistors measure the temperature of the bank of discharge transistors.

3.2.7.2.Operation is terminated if the transistors surface temperature exceeds 90oC.

3.2.8.OVER/UNDER CURRENT PROTECTION:

3.2.8.1.A Monitor circuit continuously compares the actual discharge current with the programmed value

3.2.8.2.Operation is terminated if they differ by more than 1 AMP.

3.2.8.3.NOTE: Undercurrent monitoring is disabled in the full discharge mode for battery voltages below 2.5V.

3.2.9.REVERSE POLARITY PROTECTION:

3.2.9.1.Operation of the unit is inhibited for reverse voltages greater than 0.5V

3.2.10.FUSING:

3.2.10.1.Aircraft type current limiter, ANN-80(fast).

3.2.10.2.NOTE: The type of limiter and current rating are critical for proper protection of the discharge circuits. Failure to replace the discharge current limiter with the proper type/value may result in catastrophic damage of the load banks.

3.3TIMER

3.3.1.TIME BASE:

3.3.1.1.Microprocessor Controlled

3.3.2.MODES:

3.3.2.1.NORMAL: Timer advances at the rate of one count per minute (HH:MM).

3.3.2.2.FAST: Timer advances at the rate of one count per second (MM:SS).

3.3.2.3.TEST: Timer advances at the rate of 60 counts per second (SS:SS/60).

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Condensed Operating Instructions Constant Current Charge normal modeConstant Voltage Peak Voltage Charge Discharge Specifications ChargeMaximum Current 50 Amps Minimum Increment 0.1 AMP Reverse Polarity Protection Overtemp ProtectionOVER/UNDER Current Protection Overvoltage ProtectionDischarge Maximum CurrentMinimum Increment Timer Terminal VoltageOverheat Protection Time Limits Power Failure ProtectionLine Input Voltage Accuracy and StabilityVoltmeter Digital Panel MetersControls and Displays SW5 Digital Voltmeter Input Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW4 Cell SelectorFront Panel 15 DS2B Main 12 DS1A Reset13 DS1B CYC END 14 DS2A DualAudible Alarm Modes of Operation Constant Current ChargeSingle Rate Constant Voltage Charge Peak Charge Deep Cycle Full Discharge Analysis Auto CUT-OFFGeneral Operating InstructionsConstant Current Charge Peak Voltage Charge Discharge Cell Float Peak Selector Voltage Float/Peak Voltage ChartOperating Notes and Precautions Installation Bench SpaceLine Voltage Line Voltage Wiring, 208/230V Required Test Equipment and Accessories Verification of PerformanceVisual Verification Timer Verification Voltage Fault Test Battery Overtemp CUT-OFFReverse Polarity Test Overvoltage CUT-OFFDischarge Voltage CUT-OFF Full Discharge Current TrackingVoltage Control Peak Voltage Float VoltageMeters Circuit Board Adjustments and Calibration CalibrationDigital Meters see Figure Voltmeter Meters Board Adjustments 3.2. R11 Discharge Cell Calibrate Control Switch Board Adjustments3.5.3. R25 High Current Calibrate 3.5.2. R28 LOW Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Burned Resistors in the Discharge Heatsinks Troubleshooting and RepairsTroubleshooting Reset Indicator and Timer Display do not Turn onCurrent Tracking is OFF by a Small Constant Amount Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Voltage Fault in CV or PeakProcedure Finding a Shorted Discharge TransistorEquipment Required Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Other Replaceable Modules and PartsCircuit Boards PartsBattery Testing Notes Disclaimer Revision Date Revision Index

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