Precision Trading 60 R3.0 operating instructions Constant Current Charge

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Operator Manual, Supercharger 60

R3.0

6.2CONSTANT CURRENT CHARGE.

6.2.1.Main Charge

6.2.1.1.Program Main charging rate and time duration.

6.2.1.2.Verify that the Timer Speed is consistent with the required elapsed time.

6.2.2.Topping Charge

6.2.2.1.Program Topping charging rate and total time of charge (Total time = Main + Topping Times).

6.2.2.2.Start in Dual Rate

6.2.2.3.Depress the Two Rate (white) control button.

6.2.2.4.DUAL and MAIN indicators will turn on and current will rise to the set rate in about three to five seconds.

6.2.2.5.Verify colon(:)

The colon in the digital time display will flash a the rate of one cycle per second.

6.2.3.Single Rate Charge

6.2.3.1.For a single rate, program the current using the Topping selector

6.2.3.2.Set the required (total) time and depress the single rate (yellow) control button.

6.2.3.3.The SING and TOP indicators will turn on and battery current will rise to the set rate in about three to five seconds.

6.3CONSTANT VOLTAGE CHARGE

6.3.1.Nominal Battery Voltage

6.3.1.1.Enter the nominal battery voltage using the cell selector (see chart on page 19).

6.3.2.Maximum Charge Current

6.3.2.1.Program the maximum charge current using the Topping Current selector.

6.3.3.Time

6.3.3.1.Program sufficient time in the Total Time selector to allow the battery to reach the required charge level (consult battery manufacturers specifications).

6.3.3.2.Verify that the Timer Speed is consistent with the required elapsed time.

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Constant Current Charge normal mode Condensed Operating InstructionsConstant Voltage Peak Voltage Charge Discharge Charge SpecificationsMaximum Current 50 Amps Minimum Increment 0.1 AMP Overtemp Protection OVER/UNDER Current ProtectionOvervoltage Protection Reverse Polarity ProtectionMaximum Current DischargeMinimum Increment Terminal Voltage TimerOverheat Protection Power Failure Protection Line Input VoltageAccuracy and Stability Time LimitsDigital Panel Meters VoltmeterControls and Displays 10 SW6 Voltage Mode Selector 11 SW7 Timer Speed SelectorSW4 Cell Selector SW5 Digital Voltmeter Input SelectorFront Panel 12 DS1A Reset 13 DS1B CYC END14 DS2A Dual 15 DS2B MainAudible Alarm Constant Current Charge Modes of OperationSingle Rate Constant Voltage Charge Peak Charge Analysis Auto CUT-OFF Deep Cycle Full DischargeOperating Instructions GeneralConstant Current Charge Peak Voltage Charge Discharge Float/Peak Voltage Chart Cell Float Peak Selector VoltageOperating Notes and Precautions Bench Space InstallationLine Voltage Line Voltage Wiring, 208/230V Verification of Performance Required Test Equipment and AccessoriesVisual Verification Timer Verification Battery Overtemp CUT-OFF Voltage Fault TestOvervoltage CUT-OFF Reverse Polarity TestDischarge Voltage CUT-OFF Current Tracking Full DischargeVoltage Control Float Voltage Peak VoltageMeters Calibration Circuit Board Adjustments and CalibrationDigital Meters see Figure Voltmeter Meters Board Adjustments Control Switch Board Adjustments 3.2. R11 Discharge Cell Calibrate3.5.2. R28 LOW Current Calibrate 3.5.3. R25 High Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Troubleshooting and Repairs TroubleshootingReset Indicator and Timer Display do not Turn on Burned Resistors in the Discharge HeatsinksFault Lights on and no Audible ALARM. Unit Runs Normally Current Fault in CVVoltage Fault in CV or Peak Current Tracking is OFF by a Small Constant AmountFinding a Shorted Discharge Transistor ProcedureEquipment Required Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Replaceable Modules and Parts Circuit BoardsParts OtherBattery Testing Notes Disclaimer Revision Index Revision Date

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