Precision Trading 60 R3.0 operating instructions Installation, Bench Space, Line Voltage

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Operator Manual, Supercharger 60

R3.0

7.INSTALLATION

7.1BENCH SPACE.

7.1.1.The Charger-Analyzer system occupies 19" x 17" (48.3 cm x 43.2 cm) of table top space for the charger and 10" x 25" (25 cm X 63.5 cm) for the Temp-Plate.

7.1.2.Allow also at least 6" (15.2 cm) of separation from the wall and adjacent equipment, in order to maintain proper air flow (VITAL!).

7.1.3.NOTE 1: In non air-conditioned rooms or if other heat dissipating equipment are nearby, it is recommended that circulating or extracting fans be used to aid in the heated air removal.

7.1.4.NOTE 2: Operation in dusty or otherwise "dirty" air environments will severely reduce the cooling capacity of the fans and lead to premature failure.

7.2LINE VOLTAGE.

7.2.1.Connect the unit to a wall receptacle NEMA 6-30R, 230V (re-wire the transformers input for 240V or 208V operation) with a 30 AMP capacity. This line must be a dedicated line, originating at the breakers box and must be protected with a motor load rated circuit breaker. Sharing of the line with other equipment may result in erratic operation of the Charger-Analyzer and the other devices connected to the same line.

7.2.2.NOTE: Operation of this unit with a "soft" line or with a line voltage 10% above or below the nominal 208/230/240VAC will result in erratic operation and may also lead to equipment damage if large voltage surges occur.

7.2.3.Power (Mains) Wiring Diagram

Figure 3 - Line Voltage Wiring, 115V

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Condensed Operating Instructions Constant Current Charge normal modeConstant Voltage Peak Voltage Charge Discharge Specifications ChargeMaximum Current 50 Amps Minimum Increment 0.1 AMP OVER/UNDER Current Protection Overtemp ProtectionOvervoltage Protection Reverse Polarity ProtectionDischarge Maximum CurrentMinimum Increment Timer Terminal VoltageOverheat Protection Line Input Voltage Power Failure ProtectionAccuracy and Stability Time LimitsVoltmeter Digital Panel MetersControls and Displays 11 SW7 Timer Speed Selector 10 SW6 Voltage Mode SelectorSW4 Cell Selector SW5 Digital Voltmeter Input SelectorFront Panel 13 DS1B CYC END 12 DS1A Reset14 DS2A Dual 15 DS2B MainAudible Alarm Modes of Operation Constant Current ChargeSingle Rate Constant Voltage Charge Peak Charge Deep Cycle Full Discharge Analysis Auto CUT-OFFGeneral Operating InstructionsConstant Current Charge Peak Voltage Charge Discharge Cell Float Peak Selector Voltage Float/Peak Voltage ChartOperating Notes and Precautions Installation Bench SpaceLine Voltage Line Voltage Wiring, 208/230V Required Test Equipment and Accessories Verification of PerformanceVisual Verification Timer Verification Voltage Fault Test Battery Overtemp CUT-OFFReverse Polarity Test Overvoltage CUT-OFFDischarge Voltage CUT-OFF Full Discharge Current TrackingVoltage Control Peak Voltage Float VoltageMeters Circuit Board Adjustments and Calibration CalibrationDigital Meters see Figure Voltmeter Meters Board Adjustments 3.2. R11 Discharge Cell Calibrate Control Switch Board Adjustments3.5.3. R25 High Current Calibrate 3.5.2. R28 LOW Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Troubleshooting Troubleshooting and RepairsReset Indicator and Timer Display do not Turn on Burned Resistors in the Discharge HeatsinksCurrent Fault in CV Fault Lights on and no Audible ALARM. Unit Runs NormallyVoltage Fault in CV or Peak Current Tracking is OFF by a Small Constant AmountProcedure Finding a Shorted Discharge TransistorEquipment Required Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Circuit Boards Replaceable Modules and PartsParts OtherBattery Testing Notes Disclaimer Revision Date Revision Index

60 R3.0 specifications

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