Precision Trading 60 R3.0 Condensed Operating Instructions, Constant Current Charge normal mode

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Operator Manual, Supercharger 60

R3.0

2.CONDENSED OPERATING INSTRUCTIONS

CAUTION: Disconnect power and batteries before performing any internal maintenance. Failure to observe this caution may result in serious damage to the unit and injury to the operator.

NOTE 1: Depress the RESET button before turning the power on, or before connecting or disconnecting the battery.

NOTE 2: The current selector potentiometers display three digits indicating XX.X AMPS.

e.g.: in order to select 4A dial 040 (04.0A), and for 20A dial 200 (20.0A).

2.1Constant Current Charge (normal mode)

2.1.1.Number of Cells

2.1.1.1.Enter the number of cells

2.1.1.2.NOTE: when charging more than one battery enter the total number of cells.

2.1.2.Main Charge Time

2.1.2.1.Enter the MAIN CHARGE TIME and TOTAL TIME if in the TWO RATE mode, or enter the TOTAL CHARGE TIME only if in the SINGLE RATE mode.

2.1.2.2.Verify that the Timer Speed is consistent with the required elapsed time (hours or minutes).

2.1.2.3.Enter the MAIN and TOPPING CHARGE CURRENTS, if in the TWO RATE mode, or enter the TOPPING CURRENT only if in the SINGLE RATE mode.

2.1.2.4.Place batteries on the TEMP-PLATE. When working with only one battery, connect the free plug into the shorted receptacle provided in the TEMP-PLATE. Verify also that the small cable is connected to the TEMP-PLATE (the red "BATTERY OVERTEMP" INDICATOR will be on if not connected).

2.1.2.5.Depress the CONTROL BUTTON corresponding to the desired mode (white for TWO RATE and yellow for SINGLE RATE).

2.1.2.6.The charge will terminate automatically (CYCLE END) when the TOTAL TIME selected is reached.

2.1.2.7.The charge will terminate as a FAULT if the MONITOR CIRCUIT detects that:

•Battery temperature exceeds 45oC/113oF (BATTERY OVERTEMP FAULT).

•Battery voltage exceeds the equivalent of 1.75V/cell (VOLTAGE FAULT).

•The actual charge current deviates from the programmed value by more than 1 AMP (CURRENT FAULT).

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Constant Current Charge normal mode Condensed Operating InstructionsConstant Voltage Peak Voltage Charge Discharge Maximum Current 50 Amps Minimum Increment 0.1 AMP SpecificationsCharge Overtemp Protection OVER/UNDER Current ProtectionOvervoltage Protection Reverse Polarity ProtectionMinimum Increment DischargeMaximum Current Overheat Protection TimerTerminal Voltage Power Failure Protection Line Input VoltageAccuracy and Stability Time LimitsDigital Panel Meters VoltmeterControls and Displays 10 SW6 Voltage Mode Selector 11 SW7 Timer Speed SelectorSW4 Cell Selector SW5 Digital Voltmeter Input SelectorFront Panel 12 DS1A Reset 13 DS1B CYC END14 DS2A Dual 15 DS2B MainAudible Alarm Single Rate Modes of OperationConstant Current Charge Constant Voltage Charge Peak Charge Analysis Auto CUT-OFF Deep Cycle Full DischargeOperating Instructions GeneralConstant Current Charge Peak Voltage Charge Discharge Float/Peak Voltage Chart Cell Float Peak Selector VoltageOperating Notes and Precautions Line Voltage InstallationBench Space Line Voltage Wiring, 208/230V Visual Verification Required Test Equipment and AccessoriesVerification of Performance Timer Verification Battery Overtemp CUT-OFF Voltage Fault TestDischarge Voltage CUT-OFF Reverse Polarity TestOvervoltage CUT-OFF Voltage Control Full DischargeCurrent Tracking Float Voltage Peak VoltageMeters Digital Meters see Figure Circuit Board Adjustments and CalibrationCalibration Voltmeter Meters Board Adjustments Control Switch Board Adjustments 3.2. R11 Discharge Cell Calibrate3.5.2. R28 LOW Current Calibrate 3.5.3. R25 High Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Troubleshooting and Repairs TroubleshootingReset Indicator and Timer Display do not Turn on Burned Resistors in the Discharge HeatsinksFault Lights on and no Audible ALARM. Unit Runs Normally Current Fault in CVVoltage Fault in CV or Peak Current Tracking is OFF by a Small Constant AmountEquipment Required ProcedureFinding a Shorted Discharge Transistor Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Replaceable Modules and Parts Circuit BoardsParts OtherBattery Testing Notes Disclaimer Revision Index Revision Date

60 R3.0 specifications

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