Precision Trading 60 R3.0 operating instructions Full Discharge, Current Tracking, Voltage Control

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Operator Manual, Supercharger 60

R3.0

8.9FULL DISCHARGE.

8.9.1.Settings:

8.9.1.1.Set the Current selectors to zero.

8.9.1.2.Set the Time selectors to 1/01.

8.9.1.3.Set the Cell selector to 20.

8.9.2.Start the unit in the full discharge mode (red). Unit will run. Increase the discharge current selector to any value above 1 AMP (010). Unit will continue to run.

8.9.3.Switch to Auto discharge. Unit will go to Capacity Failure. Disconnect from the voltage source. Reset.

8.10CURRENT TRACKING.

8.10.1.Settings:

8.10.1.1.Set the Time selectors to 1/01 and the Cell selector consistent with the battery.

8.10.1.2.Set the main charge current selector to 25 AMPS (250)

8.10.1.3.Set the topping charge current selector to 1 AMP (010).

8.10.2.Connect the Battery Cable to the battery.

8.10.3.Start the unit in the two rate mode. Current will rise to 25.0A ±0.35A.

8.10.4.Switch to the single rate mode. Current will drop to 1.0A ±0.2A. Reset.

8.10.5.Repeat this test for other high and low settings.

8.10.6.Repeat also for the discharge mode.

8.10.7.NOTE: In discharge, the readings may be lower by 0.1A to 0.2A.

8.10.8.See 8.2.4 for adjustments

8.11VOLTAGE CONTROL.

8.11.1.See 8.2.7 for adjustments.

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Condensed Operating Instructions Constant Current Charge normal modeConstant Voltage Peak Voltage Charge Discharge Specifications ChargeMaximum Current 50 Amps Minimum Increment 0.1 AMP Reverse Polarity Protection Overtemp ProtectionOVER/UNDER Current Protection Overvoltage ProtectionDischarge Maximum CurrentMinimum Increment Timer Terminal VoltageOverheat Protection Time Limits Power Failure ProtectionLine Input Voltage Accuracy and StabilityVoltmeter Digital Panel MetersControls and Displays SW5 Digital Voltmeter Input Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW4 Cell SelectorFront Panel 15 DS2B Main 12 DS1A Reset13 DS1B CYC END 14 DS2A DualAudible Alarm Modes of Operation Constant Current ChargeSingle Rate Constant Voltage Charge Peak Charge Deep Cycle Full Discharge Analysis Auto CUT-OFFGeneral Operating InstructionsConstant Current Charge Peak Voltage Charge Discharge Cell Float Peak Selector Voltage Float/Peak Voltage ChartOperating Notes and Precautions Installation Bench SpaceLine Voltage Line Voltage Wiring, 208/230V Required Test Equipment and Accessories Verification of PerformanceVisual Verification Timer Verification Voltage Fault Test Battery Overtemp CUT-OFFReverse Polarity Test Overvoltage CUT-OFFDischarge Voltage CUT-OFF Full Discharge Current TrackingVoltage Control Peak Voltage Float VoltageMeters Circuit Board Adjustments and Calibration CalibrationDigital Meters see Figure Voltmeter Meters Board Adjustments 3.2. R11 Discharge Cell Calibrate Control Switch Board Adjustments3.5.3. R25 High Current Calibrate 3.5.2. R28 LOW Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Burned Resistors in the Discharge Heatsinks Troubleshooting and RepairsTroubleshooting Reset Indicator and Timer Display do not Turn onCurrent Tracking is OFF by a Small Constant Amount Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Voltage Fault in CV or PeakProcedure Finding a Shorted Discharge TransistorEquipment Required Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Other Replaceable Modules and PartsCircuit Boards PartsBattery Testing Notes Disclaimer Revision Date Revision Index

60 R3.0 specifications

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