Precision Trading 60 R3.0 operating instructions Constant Voltage

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Operator Manual, Supercharger 60

R3.0

2.2Constant Voltage

2.2.1.Battery Voltage

2.2.1.1.Enter the nominal battery voltage using the cell selector (see chart on page 19).

2.2.1.2.Program the charge (maximum) current in the Topping Current selector.

2.2.1.3.Program sufficient time in the Total Time selector to allow the battery to reach the required charge under constant voltage charge (consult battery manufacturers specifications). Verify that the Timer Speed is consistent with the required elapsed time.

2.2.1.4.Start the Charger-Analyzer in the Single Rate mode. The charger will begin to reduce the charging current when the battery voltage is within 0.5V of the float level.

2.2.1.5.The charge will terminate automatically (CYCLE END) when the TOTAL TIME selected is reached.

2.2.1.6.The charge will terminate as a FAULT if the MONITOR CIRCUIT detects that:

•Battery temperature exceeds 45oC/113oF (BATTERY OVERTEMP FAULT).

•The actual charge current deviates from the programmed value by more than one AMP (CURRENT FAULT). Note: this will occur only before the Charger-Analyzer switches from constant current to constant voltage.

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Condensed Operating Instructions Constant Current Charge normal modeConstant Voltage Peak Voltage Charge Discharge Specifications ChargeMaximum Current 50 Amps Minimum Increment 0.1 AMP OVER/UNDER Current Protection Overtemp ProtectionOvervoltage Protection Reverse Polarity ProtectionDischarge Maximum CurrentMinimum Increment Timer Terminal VoltageOverheat Protection Line Input Voltage Power Failure ProtectionAccuracy and Stability Time LimitsVoltmeter Digital Panel MetersControls and Displays 11 SW7 Timer Speed Selector 10 SW6 Voltage Mode SelectorSW4 Cell Selector SW5 Digital Voltmeter Input SelectorFront Panel 13 DS1B CYC END 12 DS1A Reset14 DS2A Dual 15 DS2B MainAudible Alarm Modes of Operation Constant Current ChargeSingle Rate Constant Voltage Charge Peak Charge Deep Cycle Full Discharge Analysis Auto CUT-OFFGeneral Operating InstructionsConstant Current Charge Peak Voltage Charge Discharge Cell Float Peak Selector Voltage Float/Peak Voltage ChartOperating Notes and Precautions Installation Bench SpaceLine Voltage Line Voltage Wiring, 208/230V Required Test Equipment and Accessories Verification of PerformanceVisual Verification Timer Verification Voltage Fault Test Battery Overtemp CUT-OFFReverse Polarity Test Overvoltage CUT-OFFDischarge Voltage CUT-OFF Full Discharge Current TrackingVoltage Control Peak Voltage Float VoltageMeters Circuit Board Adjustments and Calibration CalibrationDigital Meters see Figure Voltmeter Meters Board Adjustments 3.2. R11 Discharge Cell Calibrate Control Switch Board Adjustments3.5.3. R25 High Current Calibrate 3.5.2. R28 LOW Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Troubleshooting Troubleshooting and RepairsReset Indicator and Timer Display do not Turn on Burned Resistors in the Discharge HeatsinksCurrent Fault in CV Fault Lights on and no Audible ALARM. Unit Runs NormallyVoltage Fault in CV or Peak Current Tracking is OFF by a Small Constant AmountProcedure Finding a Shorted Discharge TransistorEquipment Required Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Circuit Boards Replaceable Modules and PartsParts OtherBattery Testing Notes Disclaimer Revision Date Revision Index

60 R3.0 specifications

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