Precision Trading 60 R3.0 operating instructions Battery Overtemp CUT-OFF, Voltage Fault Test

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Operator Manual, Supercharger 60

R3.0

8.4BATTERY OVERTEMP CUT-OFF.

8.4.1.Settings:

8.4.1.1.Set current selectors to zero.

8.4.1.2.Set the timer speed switch in the normal position (to the right).

8.4.1.3.Set time selectors to 1/01 and cell selector to 20.

8.4.1.4.Connect the battery cable to the unit but make no battery or Temp- Plate connections. The red Overtemp light will be on.

8.4.2.Temp-Plate simulations resistors:

8.4.2.1.Connect one 16.5 K-OHM (1%) resistor between pins D and B

8.4.2.2.Connect one each 30.1 K-OHM (1%) resistors between pins D and C, D and E, and D and H.

8.4.2.3.The red light will turn off.

8.4.3.Start in either of the charge modes.

8.4.3.1.The unit will start and immediately go into Overtemp fault (red light flashing and alarm on).

8.4.3.2.Reset.

8.4.4.Repeat the previous test by rotating the 16.5 K-OHM resistor in all four positions.

8.4.5.Repeat the first test using four 17.5 K-OHM (1%) resistors.

8.4.5.1.The unit must not show Overtemp fault.

8.5VOLTAGE FAULT TEST.

8.5.1.Disconnect battery cable from any external devices.

8.5.2.Settings:

8.5.2.1.Set the Current Selectors (both) to 010.

8.5.2.2.Set the Time Selectors to 1/01.

8.5.2.3.Set the Cell Selector to 20.

8.5.3.Start in either of the charge modes.

8.5.3.1.The unit will start and the output voltage will slowly rise.

8.5.3.2.The unit will stop, indicating a voltage fault.

8.5.3.3.Reset.

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Condensed Operating Instructions Constant Current Charge normal modeConstant Voltage Peak Voltage Charge Discharge Charge SpecificationsMaximum Current 50 Amps Minimum Increment 0.1 AMP OVER/UNDER Current Protection Overtemp ProtectionOvervoltage Protection Reverse Polarity ProtectionMaximum Current DischargeMinimum Increment Terminal Voltage TimerOverheat Protection Line Input Voltage Power Failure ProtectionAccuracy and Stability Time LimitsVoltmeter Digital Panel MetersControls and Displays 11 SW7 Timer Speed Selector 10 SW6 Voltage Mode SelectorSW4 Cell Selector SW5 Digital Voltmeter Input SelectorFront Panel 13 DS1B CYC END 12 DS1A Reset14 DS2A Dual 15 DS2B MainAudible Alarm Constant Current Charge Modes of OperationSingle Rate Constant Voltage Charge Peak Charge Deep Cycle Full Discharge Analysis Auto CUT-OFFGeneral Operating InstructionsConstant Current Charge Peak Voltage Charge Discharge Cell Float Peak Selector Voltage Float/Peak Voltage ChartOperating Notes and Precautions Bench Space InstallationLine Voltage Line Voltage Wiring, 208/230V Verification of Performance Required Test Equipment and AccessoriesVisual Verification Timer Verification Voltage Fault Test Battery Overtemp CUT-OFFOvervoltage CUT-OFF Reverse Polarity TestDischarge Voltage CUT-OFF Current Tracking Full DischargeVoltage Control Peak Voltage Float VoltageMeters Calibration Circuit Board Adjustments and CalibrationDigital Meters see Figure Voltmeter Meters Board Adjustments 3.2. R11 Discharge Cell Calibrate Control Switch Board Adjustments3.5.3. R25 High Current Calibrate 3.5.2. R28 LOW Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Troubleshooting Troubleshooting and RepairsReset Indicator and Timer Display do not Turn on Burned Resistors in the Discharge HeatsinksCurrent Fault in CV Fault Lights on and no Audible ALARM. Unit Runs NormallyVoltage Fault in CV or Peak Current Tracking is OFF by a Small Constant AmountFinding a Shorted Discharge Transistor ProcedureEquipment Required Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Circuit Boards Replaceable Modules and PartsParts OtherBattery Testing Notes Disclaimer Revision Date Revision Index

60 R3.0 specifications

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