Precision Trading 60 R3.0 Reverse Polarity Test, Overvoltage CUT-OFF, Discharge Voltage CUT-OFF

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Operator Manual, Supercharger 60

R3.0

8.6REVERSE POLARITY TEST.

8.6.1.Connect the battery cable to a voltage source (CAL-100 or low current power supply and reverse the polarity). Start at zero and advance towards -0.5V

8.6.2.The unit will show a fault through the alarm and the voltage fault light at about - 0.25V (-0.20V to -0.35V).

8.6.3.Alternatively, connect the battery cable, with the single cell adaptor, to one cell with the polarity reversed or to a standard 1.5V battery (size is unimportant).

8.7OVERVOLTAGE CUT-OFF.

8.7.1.Set the Current selectors to zero and Time selectors to 1/01. Set the Cell selector to 20.

8.7.2.Connect the battery cable to an adjustable voltage source (CAL-100 or low current power supply), set to approximately 34V and start the unit in either charge mode.

8.7.3.Slowly increase the voltage. Unit will stop and indicate a voltage fault at 35V ±0.5V. Reset.

8.7.4.(See 8.2.5 for adjustments)

8.8DISCHARGE VOLTAGE CUT-OFF.

8.8.1.Settings:

8.8.1.1.Set the Current selectors to zero and the Time selectors to 1/01.

8.8.1.2.Set the Cell selector to 20.

8.8.2.Connect the battery cable to a voltage source (CAL-100 or low current power supply), set to approximately 21V and start the unit in the auto discharge mode (blue).

8.8.3.Slowly decrease the voltage. Unit will go into cap fail at 20V ±0.3V. Reset.

8.8.4.(See 8.2.1 for adjustments)

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Constant Current Charge normal mode Condensed Operating InstructionsConstant Voltage Peak Voltage Charge Discharge Maximum Current 50 Amps Minimum Increment 0.1 AMP SpecificationsCharge Overvoltage Protection Overtemp ProtectionOVER/UNDER Current Protection Reverse Polarity ProtectionMinimum Increment DischargeMaximum Current Overheat Protection TimerTerminal Voltage Accuracy and Stability Power Failure ProtectionLine Input Voltage Time LimitsDigital Panel Meters VoltmeterControls and Displays SW4 Cell Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW5 Digital Voltmeter Input SelectorFront Panel 14 DS2A Dual 12 DS1A Reset13 DS1B CYC END 15 DS2B MainAudible Alarm Single Rate Modes of OperationConstant Current Charge Constant Voltage Charge Peak Charge Analysis Auto CUT-OFF Deep Cycle Full DischargeOperating Instructions GeneralConstant Current Charge Peak Voltage Charge Discharge Float/Peak Voltage Chart Cell Float Peak Selector VoltageOperating Notes and Precautions Line Voltage InstallationBench Space Line Voltage Wiring, 208/230V Visual Verification Required Test Equipment and AccessoriesVerification of Performance Timer Verification Battery Overtemp CUT-OFF Voltage Fault TestDischarge Voltage CUT-OFF Reverse Polarity TestOvervoltage CUT-OFF Voltage Control Full DischargeCurrent Tracking Float Voltage Peak VoltageMeters Digital Meters see Figure Circuit Board Adjustments and CalibrationCalibration Voltmeter Meters Board Adjustments Control Switch Board Adjustments 3.2. R11 Discharge Cell Calibrate3.5.2. R28 LOW Current Calibrate 3.5.3. R25 High Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Reset Indicator and Timer Display do not Turn on Troubleshooting and RepairsTroubleshooting Burned Resistors in the Discharge HeatsinksVoltage Fault in CV or Peak Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Current Tracking is OFF by a Small Constant AmountEquipment Required ProcedureFinding a Shorted Discharge Transistor Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Parts Replaceable Modules and PartsCircuit Boards OtherBattery Testing Notes Disclaimer Revision Index Revision Date

60 R3.0 specifications

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