Precision Trading 60 R3.0 Verification of Performance, Required Test Equipment and Accessories

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Operator Manual, Supercharger 60

R3.0

8.VERIFICATION OF PERFORMANCE

The Charger-Analyzer has been designed, manufactured and tested to give thousands of hours of trouble free operation, but if you find that your unit is not performing properly (or as expected), please refer first to the operating instructions for re-assurance that proper procedures are being followed.

If it is determined then, that your Charger-Analyzer is malfunctioning or appears to be malfunctioning, please refer to the verification of performance, calibration and troubleshooting sections which will show you how to use the various built-in test features to determine or approximate the nature of the problem.

NOTE 1: The Charger-Analyzer is a precision instrument. Use only certified instrumentation capable of accuracies of at least 0.25% on voltage and 0.5% on current.

The CAL-100 Battery Charger-Analyzer Calibrator provides all necessary functions to monitor, verify and calibrate the Charger-Analyzer.

NOTE 2: In the following tests make no connection to a battery unless specifically indicated. Always start from reset and always reset at the conclusion of a test.

8.1REQUIRED TEST EQUIPMENT AND ACCESSORIES.

8.1.1.CAL-100 Calibrator and one 20 to 50A-Hr 20 cell battery

8.1.2.IF a CAL-100 Calibrator is not available, the following items are required in addition to the battery mentioned in (a) .

8.1.2.1.Power Supply capable of 60V output with very little current capability (less than 20mA).

8.1.2.2.Ammeter or Shunt capable of at least 50A

8.1.2.3.Digital Voltmeter, 3-1/2 digits or better.

8.1.2.4.Four each of 16.5K, 17.5K and 30.1K 1% resistors (1/4W)

8.2VISUAL VERIFICATION.

8.2.1.Set the Voltage Mode Selector to CC (first position).

8.2.2.Turn power on.

8.2.3.Verify the following:

8.2.3.1.Reset/cycle end (green) light must be on

8.2.3.2.The digital panel meters must read zero

8.2.3.3.The elapsed time display must read zero (colon must be off).

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Contents Specifications Installation Calibration Table of Figures Introduction and System Description Operator Manual, Supercharger R3.0 Block Diagram Condensed Operating Instructions Constant Current Charge normal modeConstant Voltage Peak Voltage Charge Discharge Maximum Current 50 Amps Minimum Increment 0.1 AMP SpecificationsCharge Reverse Polarity Protection Overtemp ProtectionOVER/UNDER Current Protection Overvoltage ProtectionMinimum Increment DischargeMaximum Current Overheat Protection TimerTerminal Voltage Time Limits Power Failure ProtectionLine Input Voltage Accuracy and StabilityVoltmeter Digital Panel MetersControls and Displays SW5 Digital Voltmeter Input Selector 10 SW6 Voltage Mode Selector11 SW7 Timer Speed Selector SW4 Cell SelectorFront Panel 15 DS2B Main 12 DS1A Reset13 DS1B CYC END 14 DS2A DualAudible Alarm Single Rate Modes of OperationConstant Current Charge Constant Voltage Charge Peak Charge Deep Cycle Full Discharge Analysis Auto CUT-OFFGeneral Operating InstructionsConstant Current Charge Peak Voltage Charge Discharge Cell Float Peak Selector Voltage Float/Peak Voltage ChartOperating Notes and Precautions Line Voltage InstallationBench Space Line Voltage Wiring, 208/230V Visual Verification Required Test Equipment and AccessoriesVerification of Performance Timer Verification Voltage Fault Test Battery Overtemp CUT-OFFDischarge Voltage CUT-OFF Reverse Polarity TestOvervoltage CUT-OFF Voltage Control Full DischargeCurrent Tracking Peak Voltage Float VoltageMeters Digital Meters see Figure Circuit Board Adjustments and CalibrationCalibration Voltmeter Meters Board Adjustments 3.2. R11 Discharge Cell Calibrate Control Switch Board Adjustments3.5.3. R25 High Current Calibrate 3.5.2. R28 LOW Current CalibrateCurrent Control Board Adjustments Control Board as ground reference for voltage measurements Operator Manual, Supercharger R3.0 Voltage Control Board Adjustments Operator Manual, Supercharger R3.0 Circuit Board Sequence Burned Resistors in the Discharge Heatsinks Troubleshooting and RepairsTroubleshooting Reset Indicator and Timer Display do not Turn onCurrent Tracking is OFF by a Small Constant Amount Fault Lights on and no Audible ALARM. Unit Runs NormallyCurrent Fault in CV Voltage Fault in CV or PeakEquipment Required ProcedureFinding a Shorted Discharge Transistor Measuring for a shorted transistor Location of Current Limiters Power Block Diagram Other Replaceable Modules and PartsCircuit Boards PartsBattery Testing Notes Disclaimer Revision Date Revision Index

60 R3.0 specifications

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