Bryant R-22 service manual Major Components

Page 72

Quiet Shift

Quiet Shift is a field-selectable defrost mode which may eliminate occasional noise that could be heard at the start of the defrost cycle and restarting of the heating cycle. On a non-communicating system, this feature must be enabled by selecting the 3rd position of the 3-position dip switch. For communicating (Evolution) systems, it must be enabled at the User Interface. When activated, the following sequence of operation will occur. Reversing valve will energize and compressor will turn off for 30 seconds, then turn back on to complete defrost. At the end of the defrost cycle, the reversing valve de-energizes, compressor will turn off for another 30 seconds, and the fan will turn off for 40 seconds, before starting in the heating mode.

Liquid-Line Solenoid Accessory

In heat pump long-line applications, a liquid-line solenoid is required to control refrigerant migration in the heating mode. The solenoid should be installed near the outdoor unit with the arrow facing the outdoor unit. This is the direction of flow control. See application manual for long-line application details.

Accessory Liquid Solenoid with Evolution Communicating Control:

When using the Evolution Control, the liquid-line solenoid output is provided at the Y1 connection. Connect the solenoid as shown in the wiring label diagram. This is a 24vac output that is energized whenever the compressor is energized. It closes, in the compressor off mode, to prevent refrigerant migration into the unit through the liquid-line.

On Systems with Accessory Liquid Solenoid Using a Non-Communicating Thermostat:

The liquid solenoid is connect to the Y1 and C terminal connections. The liquid solenoid closes, in the compressor off mode, to prevent refrigerant migration into the unit through the liquid-line.

CHECK CHARGE

Charged in high or low stage

Factory charge amount and desired subcooling are shown on unit rating plate for high stage. Charging method is shown on information plate inside unit. To properly check or adjust charge, conditions must be favorable for subcooling charging. Favorable conditions exist when the outdoor temperature is between 70_F and 100_F (21.11_C and 37.78_C), and the indoor temperature is between 70_F and 80_F (21.11_C and 26.67_C). Follow the procedure below:

Unit is factory charged for 15ft (4.57 m) of lineset. Adjust charge by adding or removing 0.6 oz/ft (17.74 g/m) of 3/8 liquid line above or below 15ft (4.57 m) respectively.

For standard refrigerant line lengths (80 ft/24.38 m or less), allow system to operate in cooling mode at least 15 minutes. If conditions are favorable, check system charge by subcooling method. If any adjustment is necessary, adjust charge slowly and allow system to operate for 15 minutes to stabilize before declaring a properly charged system.

If the indoor temperature is above 80_F (26.67_C), and the outdoor temperature is in the favorable range, adjust system charge by weight based on line length and allow the indoor temperature to drop to 80_F (26.67_C) before attempting to check system charge by subcooling method as described above.

If the indoor temperature is below 70_F (21.11_C), or the outdoor temperature is not in the favorable range, adjust charge for line set length above or below 15ft (4.57 m) only. Charge level should then be appropriate for the system to achieve rated capacity. The charge level could then be checked at another time when the both indoor and outdoor temperatures are in a more favorable range.

NOTE: If line length is beyond 80 ft (24.38 m) or greater than 20 ft (6.10 m) vertical separation, See Long Line Guideline for special charging requirements.

Heating Check Chart Procedure

To check system operation during heating cycle, refer to the Heat Pump Charging Instructions label on outdoor unit. This chart indicates whether a correct relationship exists between system operating pressure and air temperature entering indoor and outdoor units. If pressure and temperature do not match on chart, system refrigerant charge may not be correct. Do not use chart to adjust refrigerant charge.

NOTE: In heating mode, check refrigerant charge only when pressures are stable. If in doubt, remove charge and weigh in correct refrigerant charge.

NOTE: When charging is necessary during heating season, charge must be weighed in accordance with unit rating plate, ±0.6 oz./ft (±17.74 g/m). of 3/8-in. liquid-line above or below 15 ft (4.57 m)., respectively.

EXAMPLE:

To calculate additional charge required for a 25-ft. line set:

25 ft. - 15 ft. = 10 ft. X 0.6 oz./ft. = 6 oz. of additional charge.

MAJOR COMPONENTS

2-Stage Control Board

The HP control board controls the following functions: S High and low stage compressor contactor operation S Outdoor fan motor operation

S Reversing valve operation S Defrost operation

S Low ambient cooling

S Crankcase heater operation

S Compressor external protection S Pressure switch monitoring

S Time Delays

Field Connections

On non-communicating (non-Evolution) system, the two-stage control receives 24vac low-voltage control system inputs through the R, C, Y1, Y2 and O connections located at the bottom of the control board (see Fig. 54.) On a non-communicating system, output W1 is connected at the bottom of the control board for auxiliary heat.

For a communicating system, use the ABCD Evolution connections.

Two Stage Compressor

The two stage compressor contains motor windings that provide 2-pole (3500 RPM) operation.

Compressor Internal Relief

The compressor is protected by an internal pressure relief (IPR) which relieves discharge gas into the compressor shell when differential between suction and discharge pressure exceeds 550-625 psi. The compressor is also protected by an internal overload attached to motor windings.

Compressor Control Contactor

The contactor has a 24volt coil. The electronic control board controls the operation of the contactor.

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Contents Table of Contents Application GuidelineTable of Contents TWO Stage NON-COMMUNICATING TWO Stage CommunicatingAIR Conditioner and Heat Pump Model Number Nomenclature Serial Number NomenclatureSafety Considerations Installation GuidelineIntroduction Accessories Required Field-Installed Accessories for Air ConditionersRequired Field-Installed Accessories for Heat Pumps Accessory Descriptions Base / Mid-Tier / Deluxe 4-sided Baffle Assembly LOW-AMBIENT Cooling GuidelineDeluxe 3-sided Baffle Assembly and Dimensions Cabinet Assembly Long Line GuidelineBasic Cabinet Designs Access Compressor Or Other Internal Cabinet Components Legacy RNC and Legacy Line Control Box Identification Labeling Figure LabelsAluminum Wire ElectricalContactor CapacitorTime-Delay Relay Crankcase HeaterCycle Protector Pressure Switches Personal Injury HazardDefrost Thermostat Defrost Control BoardTroubleshooting HK32EA001 If outdoor unit will not run Defrost SpeedupIf defrost thermostat is stuck closed If defrost thermostat is stuck openFive-Minute Compressor Delay Quiet ShiftCooling HeatingTroubleshooting HK32EA003 Fan MotorCompressor Plug Low-Voltage TerminalsCompressor Failures Mechanical FailuresLocked Rotor Runs, Does Not PumpNoisy Compressor Split Post Grommet part number KA75UG100Single-Phase Motors Electrical FailuresUnit Personal Injury Hazard Refrigeration System RefrigerantCompressor Oil Synthetic Roof Precautionary Procedure Servicing Systems on Roofs With Synthetic MaterialsBrazing Oil ChargingService Valves and Pumpdown Pumpdown ProcedurePersonal Injury and Unit Damage Hazard Heating Piston AccuRaterr Heat Pumps Only AccuRaterr Components Used in R-22 Heat PumpsReversing Valve Reversing Valve Heating Mode, Solenoid De-EnergizedInstall Liquid-line Filter Drier Indoor AC Liquid Line Filter DrierSuction Line Filter Drier Accumulator AccumulatorInstall TXV Thermostatic Expansion Valve TXVTXV Operation Unit Operation HazardMake Piping Connections Replacing TXV on an Indoor Coil pre-2006Replacing TXV on Indoor Coil post-2006 Personal Injury and Environmental HazardRefrigeration System Repair Leak DetectionCoil Removal Fire HazardCompressor Removal and Replacement System Clean-Up After BurnoutCheck Charge EvacuationDeep Vacuum Method Troubleshooting with Superheat Basic DiagnosticsLow Superheat with Normal or Low Suction Pressure Low Superheat with High Suction PressureHigh Superheat with Normal or High Suction Pressure Hunting SuperheatPseudo Evaporator Superheat Instructions Puron System Suction Pressure Drop Example22 System Suction Pressure Drop PuronrRefrigerant Pressure Temperature Chart Psig22 Refrigerant Pressure Temperature Relationship PsigPuron Subcooling Chart Liquid Line Temperature F Liq Press Subcooling F PsigPuron Superheat Chart Superheat F Psig22 Subcooling Chart Liquid Line Temperature F PT F Subcooling F Pres Psig22 Superheat Chart TWO-STAGE Application GuidelinesModel Plug Model Plug InformationGeneral Information Low Ambient CoolingDefrost Airflow Selection for 315AAV/355AAV FurnacesLiquid-Line Solenoid Accessory Defrost HoldForced Defrost All 286A units must be charged in high stage onlyOne Minute Stage Change Time Delay on 286ANA/187ANA Models Cooling and Heating OperationUtility Interface With Evolution Control Compressor Operation on 286ANA/187ANA ModelsECM Fan Motor Troubleshooting Outdoor Fan Motor OperationTime Delays Muffler, Accumulator, Reversing Valve RVSThermistors Control BOX Troubleshooting 230V Line Power Disconnect Detection 230v Brown-Out Protection DefeatedCompressor Voltage Sensing Contactor Shorted DetectionUnloader Test Procedure Temperature ThermistorsFailed Thermistor Default Operation Thermistor Sensor ComparisonTroubleshooting Status CodesEdge Thermidistat Models T6-PRH-01 or T6-NRH-01 TWO-STAGE 286B/289B/180B/187B General Information Heating Check Chart Procedure All 286B units must be charged in high stage onlyCompressor Operation on 289B/180B Models Low Stage High Stage Low & High Model Incoming Power Troubleshooting 187B & 286B Start CircuitControl Box Contactor And CapacitorTroubleshooting HK38EA015 circuit board 286B Models Compressor Thermal Cutout 289B Compressor Thermal CutoutOutdoor Coil Thermistor OCT Attachment Status Codes Single Stage Furnace with 2-Stage Air Conditioner TWO Stage NON-COMMUNICATING 127A/226A Operating AmbientAirflow Selections ECM Furnaces Airflow Selection for FV4C Fan Coils non-communicatingSystem Function and Sequence of Operation Compressor OperationDefrost Speedup Check Charge TWO Stage Communicating 167A/266A Airflow Selections for ECM Furnaces non communicatingIndoor Thermostat Control Options Evolution Controlled Low Ambient Cooling Defrost HoldMajor Components Communication and Status Function Lights Outdoor Fan Motor OperationFor Evolution Control only, Green communications Comm Light 2230V Brown-Out Protection Defeated No 230V at Compressor Contactor Thermistor CurveOutdoor Coil Thermistor OCT Attachment 167A / 266A Troubleshooting Status CodesCare and Maintenance Final Check-Out Puronr R-410A Refrigerant Quick Reference GuideAIR Conditioner Troubleshooting Chart Heat Pump Troubleshooting Heating Cycle Heat Pump Troubleshooting Cooling Cycle Index of Tables Description Table #TWO-STAGE 286A/288A 180A/187A TWO-STAGE 286B/288B 180B/187BCatalog No. SM01---6
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R-22 specifications

The Bryant R-22 stands out in the landscape of residential heating and cooling systems with its combination of efficiency, durability, and modern technology. Designed primarily for homeowners seeking comfortable climate control solutions, the R-22 model delivers consistent performance throughout varying seasonal extremes.

One of the main features of the Bryant R-22 is its high energy efficiency. Rated with a SEER (Seasonal Energy Efficiency Ratio) that meets or exceeds industry standards, this air conditioning unit is designed to reduce energy consumption while providing optimal cooling. This not only helps in lowering monthly utility bills but also promotes environmentally responsible usage.

Another notable characteristic is the unit's durability. Constructed with a robust cabinet and high-quality components, the R-22 is built to withstand the rigors of daily use, with protective features that enhance its longevity. The cabinet comes with a powder-coated finish that resists corrosion and harsh weather conditions, ensuring that the unit stays functional and aesthetically pleasing for years.

The Bryant R-22 also incorporates advanced technology to improve user experience. One such innovation is the SmartSet technology, which allows homeowners to program their unit to optimize comfort levels according to their specific needs. This programmable capability enhances energy savings and ensures that the home remains at the desired temperature when residents are present.

Moreover, the unit features a Quiet Operating System that significantly reduces noise levels, making it suitable for residential areas where noise might be a concern. The design minimizes vibrations and optimizes airflow, creating a comfortable environment without disruptive sounds.

For added convenience, the Bryant R-22 is compatible with various thermostat options, including Wi-Fi-enabled models. This allows users to control their home's climate from anywhere using a smartphone app, facilitating effortless adjustments and monitoring of energy usage.

Finally, the Bryant R-22 is backed by a solid warranty, providing peace of mind for homeowners. This commitment to quality and customer satisfaction is a testament to Bryant’s dedication to producing reliable and efficient HVAC solutions. Overall, the Bryant R-22 is an exemplary choice for those looking to enhance their home comfort with the latest in HVAC technology.