Bryant Comprehensive Guide to Air Conditioner Troubleshooting and Evolution Fault Codes

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MODEL

PLUG

UTILITY RELAY *

UTILITY SIGNAL

OPEN RELAY

MODEL

PLUG

LLS

* SUPPLIED BY UTILITY PROVIDER

Liquid Line Solenoid

A06525/.A06526

Fig. 45 – 2-Stage Control Board

TROUBLESHOOTING

Troubleshooting (HK38EA015) circuit board

The Evolution Series outdoor units all use the same control board. A model plug is used to identify the system type, and set the operating parameters for airflow, start circuit timing etc. (see Model Plug section)

Replacement boards may have a different part number from the original board. A newer board will always be backward compatible to previous units if it is superseded at RCD. Old boards are not always forward compatible due to new functions, or software changes made to resolve field issues.

Systems Communication Failure

If communication with the Evolution control is lost with the User Interface, the control will flash the appropriate fault code. (See Table 21.) Check the wiring to the UI and the indoor and outdoor units.

Model Plug

Each control board contains a model plug. The correct model plug must be installed for or the system to operate properly. (See Table 18.)

The model plug is used to identify the type and size of unit to the control. On 286B models, the model plug is also used to determine the start sequence timing for each individual model.

On new units, the model and serial numbers are input into the board’s memory at the factory. If a model plug is lost or missing at initial installation, the unit will operate according to the information input at the factory and the appropriate error code will flash temporarily. An RCD replacement board contains no model and serial information. If the factory control board fails, the model plug must be transferred from the original board to the replacement board for the unit to operate.

NOTE: The model plug takes priority over factory model information input at the factory. If the model plug is removed after initial power up, the unit will operate according to the last valid model plug installed, and flash the appropriate fault code temporarily.

Pressure Switch Protection

The outdoor unit is equipped with high- and low-pressure switches. If the control senses the opening of a high- or low-pressure switch, it will respond as follows:

1.De-energize the appropriate compressor contactor.

2.Keep the outdoor fan operating for 15 minutes.

3.Display the appropriate fault code (see Table 21).

4.After a 15 minute delay, if there is a call for cooling or heating and LPS or HPS is reset, the appropriate compressor contactor is energized.

5.If LPS or HPS has not closed after a 15 minute delay, the outdoor fan is turned off. If the open switch closes anytime after the 15 minute delay, then resume operation with a call for cooling or heating.

6.If LPS or HPS trips 3 consecutive cycles, the unit operation is locked out for 4 hours.

7.In the event of a high-pressure switch trip or high-pressure lockout, check the refrigerant charge, outdoor fan operation, and outdoor coil (in cooling) for airflow restrictions, or indoor airflow in heating.

8.In the event of a low-pressure switch trip or low-pressure lockout, check the refrigerant charge and indoor airflow (cooling) and outdoor fan operation and outdoor coil in heating.

Control Fault

If the outdoor unit control board has failed, the control will flash the appropriate fault code (see Table 21). The control board should be replaced.

Brown-Out Protection

If the line voltage is less than 187v for at least 4 seconds, the appropriate compressor contactor and fan relay are de-energized. Compressor and fan operation are not allowed until voltage is a minimum of 190v. The control will flash the appropriate fault code (see Table 21).

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Contents Table of Contents Application GuidelineAIR Conditioner and Heat Pump Model Number Nomenclature Table of Contents TWO Stage NON-COMMUNICATINGTWO Stage Communicating Serial Number NomenclatureIntroduction Safety ConsiderationsInstallation Guideline Required Field-Installed Accessories for Heat Pumps AccessoriesRequired Field-Installed Accessories for Air Conditioners Accessory Descriptions Base / Mid-Tier / Deluxe 4-sided Baffle Assembly LOW-AMBIENT Cooling GuidelineDeluxe 3-sided Baffle Assembly and Dimensions Basic Cabinet Designs Cabinet AssemblyLong Line Guideline Access Compressor Or Other Internal Cabinet Components Legacy RNC and Legacy Line Control Box Identification Labeling Figure LabelsContactor Aluminum WireElectrical CapacitorCycle Protector Time-Delay RelayCrankcase Heater Pressure Switches Personal Injury HazardDefrost Thermostat Defrost Control BoardIf defrost thermostat is stuck closed Troubleshooting HK32EA001 If outdoor unit will not runDefrost Speedup If defrost thermostat is stuck openCooling Five-Minute Compressor DelayQuiet Shift HeatingCompressor Plug Troubleshooting HK32EA003Fan Motor Low-Voltage TerminalsLocked Rotor Compressor FailuresMechanical Failures Runs, Does Not PumpNoisy Compressor Split Post Grommet part number KA75UG100Unit Personal Injury Hazard Single-Phase MotorsElectrical Failures Compressor Oil Refrigeration SystemRefrigerant Brazing Synthetic Roof Precautionary ProcedureServicing Systems on Roofs With Synthetic Materials Oil ChargingPersonal Injury and Unit Damage Hazard Service Valves and PumpdownPumpdown Procedure Heating Piston AccuRaterr Heat Pumps Only AccuRaterr Components Used in R-22 Heat PumpsReversing Valve Reversing Valve Heating Mode, Solenoid De-EnergizedSuction Line Filter Drier Install Liquid-line Filter Drier Indoor ACLiquid Line Filter Drier Accumulator AccumulatorTXV Operation Install TXVThermostatic Expansion Valve TXV Unit Operation HazardReplacing TXV on Indoor Coil post-2006 Make Piping ConnectionsReplacing TXV on an Indoor Coil pre-2006 Personal Injury and Environmental HazardCoil Removal Refrigeration System RepairLeak Detection Fire HazardCompressor Removal and Replacement System Clean-Up After BurnoutDeep Vacuum Method Check ChargeEvacuation Low Superheat with Normal or Low Suction Pressure Troubleshooting with SuperheatBasic Diagnostics Low Superheat with High Suction PressurePseudo Evaporator Superheat Instructions High Superheat with Normal or High Suction PressureHunting Superheat Puron System Suction Pressure Drop Example22 System Suction Pressure Drop PuronrRefrigerant Pressure Temperature Chart Psig22 Refrigerant Pressure Temperature Relationship PsigPuron Subcooling Chart Liquid Line Temperature F Liq Press Subcooling F PsigPuron Superheat Chart Superheat F Psig22 Subcooling Chart Liquid Line Temperature F PT F Subcooling F Pres Psig22 Superheat Chart Model Plug TWO-STAGEApplication Guidelines Model Plug InformationDefrost General InformationLow Ambient Cooling Airflow Selection for 315AAV/355AAV FurnacesForced Defrost Liquid-Line Solenoid AccessoryDefrost Hold All 286A units must be charged in high stage onlyUtility Interface With Evolution Control One Minute Stage Change Time Delay on 286ANA/187ANA ModelsCooling and Heating Operation Compressor Operation on 286ANA/187ANA ModelsECM Fan Motor Troubleshooting Outdoor Fan Motor OperationThermistors Time DelaysMuffler, Accumulator, Reversing Valve RVS Control BOX Troubleshooting Compressor Voltage Sensing 230V Line Power Disconnect Detection230v Brown-Out Protection Defeated Contactor Shorted DetectionFailed Thermistor Default Operation Unloader Test ProcedureTemperature Thermistors Thermistor Sensor ComparisonTroubleshooting Status CodesEdge Thermidistat Models T6-PRH-01 or T6-NRH-01 TWO-STAGE 286B/289B/180B/187B General Information Heating Check Chart Procedure All 286B units must be charged in high stage onlyCompressor Operation on 289B/180B Models Low Stage High Stage Low & High Model Control Box Incoming PowerTroubleshooting 187B & 286B Start Circuit Contactor And CapacitorTroubleshooting HK38EA015 circuit board 286B Models Compressor Thermal Cutout 289B Compressor Thermal CutoutOutdoor Coil Thermistor OCT Attachment Status Codes Single Stage Furnace with 2-Stage Air Conditioner Airflow Selections ECM Furnaces TWO Stage NON-COMMUNICATING 127A/226AOperating Ambient Airflow Selection for FV4C Fan Coils non-communicatingDefrost Speedup System Function and Sequence of OperationCompressor Operation Check Charge Indoor Thermostat Control Options TWO Stage Communicating 167A/266AAirflow Selections for ECM Furnaces non communicating Evolution Controlled Low Ambient Cooling Defrost HoldMajor Components For Evolution Control only, Green communications Comm Light Communication and Status Function LightsOutdoor Fan Motor Operation 2230V Brown-Out Protection Defeated No 230V at Compressor Contactor Thermistor CurveOutdoor Coil Thermistor OCT Attachment 167A / 266A Troubleshooting Status CodesCare and Maintenance Final Check-Out Puronr R-410A Refrigerant Quick Reference GuideAIR Conditioner Troubleshooting Chart Heat Pump Troubleshooting Heating Cycle Heat Pump Troubleshooting Cooling Cycle TWO-STAGE 286A/288A 180A/187A Index of TablesDescription Table # TWO-STAGE 286B/288B 180B/187BCatalog No. SM01---6
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R-22 specifications

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