Bryant R-22 service manual Make Piping Connections, Replacing TXV on an Indoor Coil pre-2006

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Replacing TXV on an Indoor Coil (pre-2006)

1.Pump system down to 2 psig and recover refrigerant.

2.Remove coil access panel and fitting panel from front of cabinet.

3.Remove TXV support clamp using a 5/16-in. nut driver. Save the clamp.

4.Remove R-22 TXV using a backup wrench on flare connections to prevent damage to tubing.

5.Using wire cutters, cut equalizer tube off flush with vapor tube inside cabinet.

6.Remove bulb from vapor tube inside cabinet.

7.Braze equalizer stub-tube closed. Use protective barrier as necessary to prevent damage to drain pan.

IMPORTANT: Route the equalizer tube of TXV through suction line connection opening in fitting panel prior to replacing fitting panel around tubing.

8.Install TXV with 3/8-in. copper tubing through small hole in service panel. Use wrench and backup wrench, to avoid damage to tubing or valve, to attach TXV to distributor.

9.Reinstall TXV support clamp (removed in item 3).

10.Attach TXV bulb to vapor tube inside cabinet, in same location as original was when removed, using supplied bulb clamps (nylon or copper). See Fig. 25 for correct positioning of sensing bulb.

11.Route equalizer tube through suction connection opening (large hole) in fitting panel and install fitting panel in place.

12.Sweat inlet of TXV, marked “IN” to liquid line. Avoid excessive heat which could damage valve.

13.Install vapor elbow with equalizer adapter to vapor line of

line set and vapor connection to indoor coil. Adapter has a 1/4-in. male connector for attaching equalizer tube.

14.Connect equalizer tube of TXV to 1/4-in. equalizer fitting on vapor line adapter. Use backup wrench to prevent damage to equalizer fitting.

15.Proceed with remainder of unit installation.

Replacing TXV on Indoor Coil (post-2006)

1.Pump system down to 2 psig and recover refrigerant.

2.Remove coil access panel and fitting panel from front of cabinet.

3.Remove TXV support clamp using a 5/16-in. nut driver. Save the clamp (N coils only).

4.Remove TXV using a backup wrench on connections to prevent damage to tubing.

5.Remove equalizer tube from suction line of coil.

Note: Some coils may have a mechanical connection. If coil has a braze connection, use file or tubing cutter to cut brazed equalizer line approximately 2 inches above suction tube.

6.Remove bulb from vapor tube inside cabinet.

7.Install the new TXV using a wrench and backup wrench to avoid damage to tubing or valve to attach TXV to distributor.

8.Reinstall TXV support clamp (removed in item 3). (N coils only.)

9.Attach equalizer tube to suction line. If coil has mechanical connection, then use wrench and back up wrench to attach. If coil has brazed connection, use file or tubing cutters to remove mechanical flare nut from equalizer line. Then use coupling to braze the equalizer line to stub (previous equalizer line) in suction line.

10.Attach TXV bulb to vapor tube inside cabinet, in same location as original was when removed, using supplied bulb

clamps (nylon or copper). See Fig. 25 for correct positioning of sensing bulb.

11.Route equalizer tube through suction connection opening (large hole) in fitting panel and install fitting panel in place.

12.Sweat inlet of TXV, marked “IN” to liquid line. Avoid excessive heat which could damage valve.

13.Proceed with remainder of unit installation.

MAKE PIPING CONNECTIONS

!WARNING

PERSONAL INJURY AND ENVIRONMENTAL HAZARD

Failure to follow this warning could result in personal injury or death.

Relieve pressure and recover all refrigerant before system repair or final unit disposal.

Use all service ports and open all flow-control devices, including solenoid valves.

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage or improper operation.

Do not leave system open to atmosphere any longer than minimum required for installation. POE oil in compressor is extremely susceptible to moisture absorption. Always keep ends of tubing sealed during installation.

!CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in equipment damage or improper operation.

If ANY refrigerant tubing is buried, provide a 6 in. vertical rise at service valve. Refrigerant tubing lengths up to 36 in. may be buried without further special consideration. Do not bury lines longer than 36 in.

COIL

SENSING

BULB

EQUALIZER

TUBE

THERMOSTATIC

EXPANSION

VALVE

A91277

Fig. 26 – Typical TXV Installation

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Contents Table of Contents Application GuidelineAIR Conditioner and Heat Pump Model Number Nomenclature Table of Contents TWO Stage NON-COMMUNICATINGTWO Stage Communicating Serial Number NomenclatureSafety Considerations Installation GuidelineIntroduction Accessories Required Field-Installed Accessories for Air ConditionersRequired Field-Installed Accessories for Heat Pumps Accessory Descriptions Base / Mid-Tier / Deluxe 4-sided Baffle Assembly LOW-AMBIENT Cooling GuidelineDeluxe 3-sided Baffle Assembly and Dimensions Cabinet Assembly Long Line GuidelineBasic Cabinet Designs Access Compressor Or Other Internal Cabinet Components Legacy RNC and Legacy Line Control Box Identification Labeling Figure LabelsContactor Aluminum WireElectrical CapacitorTime-Delay Relay Crankcase HeaterCycle Protector Pressure Switches Personal Injury HazardDefrost Thermostat Defrost Control BoardIf defrost thermostat is stuck closed Troubleshooting HK32EA001 If outdoor unit will not runDefrost Speedup If defrost thermostat is stuck openCooling Five-Minute Compressor DelayQuiet Shift HeatingCompressor Plug Troubleshooting HK32EA003Fan Motor Low-Voltage TerminalsLocked Rotor Compressor FailuresMechanical Failures Runs, Does Not PumpNoisy Compressor Split Post Grommet part number KA75UG100Single-Phase Motors Electrical FailuresUnit Personal Injury Hazard Refrigeration System RefrigerantCompressor Oil Brazing Synthetic Roof Precautionary ProcedureServicing Systems on Roofs With Synthetic Materials Oil ChargingService Valves and Pumpdown Pumpdown ProcedurePersonal Injury and Unit Damage Hazard Heating Piston AccuRaterr Heat Pumps Only AccuRaterr Components Used in R-22 Heat PumpsReversing Valve Reversing Valve Heating Mode, Solenoid De-EnergizedInstall Liquid-line Filter Drier Indoor AC Liquid Line Filter DrierSuction Line Filter Drier Accumulator AccumulatorTXV Operation Install TXVThermostatic Expansion Valve TXV Unit Operation HazardReplacing TXV on Indoor Coil post-2006 Make Piping ConnectionsReplacing TXV on an Indoor Coil pre-2006 Personal Injury and Environmental HazardCoil Removal Refrigeration System RepairLeak Detection Fire HazardCompressor Removal and Replacement System Clean-Up After BurnoutCheck Charge EvacuationDeep Vacuum Method Low Superheat with Normal or Low Suction Pressure Troubleshooting with SuperheatBasic Diagnostics Low Superheat with High Suction PressureHigh Superheat with Normal or High Suction Pressure Hunting SuperheatPseudo Evaporator Superheat Instructions Puron System Suction Pressure Drop Example22 System Suction Pressure Drop PuronrRefrigerant Pressure Temperature Chart Psig22 Refrigerant Pressure Temperature Relationship PsigPuron Subcooling Chart Liquid Line Temperature F Liq Press Subcooling F PsigPuron Superheat Chart Superheat F Psig22 Subcooling Chart Liquid Line Temperature F PT F Subcooling F Pres Psig22 Superheat Chart Model Plug TWO-STAGEApplication Guidelines Model Plug InformationDefrost General InformationLow Ambient Cooling Airflow Selection for 315AAV/355AAV FurnacesForced Defrost Liquid-Line Solenoid AccessoryDefrost Hold All 286A units must be charged in high stage onlyUtility Interface With Evolution Control One Minute Stage Change Time Delay on 286ANA/187ANA ModelsCooling and Heating Operation Compressor Operation on 286ANA/187ANA ModelsECM Fan Motor Troubleshooting Outdoor Fan Motor OperationTime Delays Muffler, Accumulator, Reversing Valve RVSThermistors Control BOX Troubleshooting Compressor Voltage Sensing 230V Line Power Disconnect Detection230v Brown-Out Protection Defeated Contactor Shorted DetectionFailed Thermistor Default Operation Unloader Test ProcedureTemperature Thermistors Thermistor Sensor ComparisonTroubleshooting Status CodesEdge Thermidistat Models T6-PRH-01 or T6-NRH-01 TWO-STAGE 286B/289B/180B/187B General Information Heating Check Chart Procedure All 286B units must be charged in high stage onlyCompressor Operation on 289B/180B Models Low Stage High Stage Low & High Model Control Box Incoming PowerTroubleshooting 187B & 286B Start Circuit Contactor And CapacitorTroubleshooting HK38EA015 circuit board 286B Models Compressor Thermal Cutout 289B Compressor Thermal CutoutOutdoor Coil Thermistor OCT Attachment Status Codes Single Stage Furnace with 2-Stage Air Conditioner Airflow Selections ECM Furnaces TWO Stage NON-COMMUNICATING 127A/226AOperating Ambient Airflow Selection for FV4C Fan Coils non-communicatingSystem Function and Sequence of Operation Compressor OperationDefrost Speedup Check Charge TWO Stage Communicating 167A/266A Airflow Selections for ECM Furnaces non communicatingIndoor Thermostat Control Options Evolution Controlled Low Ambient Cooling Defrost HoldMajor Components Communication and Status Function Lights Outdoor Fan Motor OperationFor Evolution Control only, Green communications Comm Light 2230V Brown-Out Protection Defeated No 230V at Compressor Contactor Thermistor CurveOutdoor Coil Thermistor OCT Attachment 167A / 266A Troubleshooting Status CodesCare and Maintenance Final Check-Out Puronr R-410A Refrigerant Quick Reference GuideAIR Conditioner Troubleshooting Chart Heat Pump Troubleshooting Heating Cycle Heat Pump Troubleshooting Cooling Cycle TWO-STAGE 286A/288A 180A/187A Index of TablesDescription Table # TWO-STAGE 286B/288B 180B/187BCatalog No. SM01---6
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R-22 specifications

The Bryant R-22 stands out in the landscape of residential heating and cooling systems with its combination of efficiency, durability, and modern technology. Designed primarily for homeowners seeking comfortable climate control solutions, the R-22 model delivers consistent performance throughout varying seasonal extremes.

One of the main features of the Bryant R-22 is its high energy efficiency. Rated with a SEER (Seasonal Energy Efficiency Ratio) that meets or exceeds industry standards, this air conditioning unit is designed to reduce energy consumption while providing optimal cooling. This not only helps in lowering monthly utility bills but also promotes environmentally responsible usage.

Another notable characteristic is the unit's durability. Constructed with a robust cabinet and high-quality components, the R-22 is built to withstand the rigors of daily use, with protective features that enhance its longevity. The cabinet comes with a powder-coated finish that resists corrosion and harsh weather conditions, ensuring that the unit stays functional and aesthetically pleasing for years.

The Bryant R-22 also incorporates advanced technology to improve user experience. One such innovation is the SmartSet technology, which allows homeowners to program their unit to optimize comfort levels according to their specific needs. This programmable capability enhances energy savings and ensures that the home remains at the desired temperature when residents are present.

Moreover, the unit features a Quiet Operating System that significantly reduces noise levels, making it suitable for residential areas where noise might be a concern. The design minimizes vibrations and optimizes airflow, creating a comfortable environment without disruptive sounds.

For added convenience, the Bryant R-22 is compatible with various thermostat options, including Wi-Fi-enabled models. This allows users to control their home's climate from anywhere using a smartphone app, facilitating effortless adjustments and monitoring of energy usage.

Finally, the Bryant R-22 is backed by a solid warranty, providing peace of mind for homeowners. This commitment to quality and customer satisfaction is a testament to Bryant’s dedication to producing reliable and efficient HVAC solutions. Overall, the Bryant R-22 is an exemplary choice for those looking to enhance their home comfort with the latest in HVAC technology.
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