Bard I42H1D, I60H1, I36H1D Solid State Heat Pump Control Troubleshooting Procedure, Codes Function

Page 51

TROUBLESHOOTING

SOLID STATE HEAT PUMP CONTROL TROUBLESHOOTING PROCEDURE

1.NOTE: A thorough understanding of the defrost cycle sequence is essential. Review that section earlier in this manual prior to troubleshooting the control. Turn on AC power supply to unit.

2.Turn thermostat blower switch to “fan on” – the indoor blower should start. (If it doesn’t, troubleshoot indoor unit and correct problem.)

3.Turn thermostat blower to “auto” position. Indoor blower should stop.

4.Set system switch to “heat” or “cool”. Adjust thermostat to call for heat or cool. The indoor blower, compressor and outdoor fan should start.

NOTE: If there was no power to 24 volt transformer, the compressor and outdoor fan motor will not start for 5 minutes. This is because of the compressor short cycle protection.

CODES

FUNCTION

Slow Blink

Normal Operation

Fast Blink

Compressor Time Delay

1 Blink

Low Pressure Switch Failure

2 Blink

High Pressure Switch Failure

 

or Condensate Overflow

 

Switch Activated

3 Blink

Defrost Mode Active

4 Blink

High Pressure Soft Lockout

TABLE 5

TROUBLESHOOTING

 

Symptom

 

Description, Check & Possible Causes

What & How to Check / Repair

 

 

 

 

 

Compressor will

1. Check for LED illumination.

Yes = go to Step #2; No = go to Step #3

not start (heating

Is there an LED illuminated on the board (flashing)?

 

 

or cooling)

 

 

 

 

2. Check for error codes.

Yes = go to Step #4; No = go to Step #8

 

 

 

 

Is the LED flashing a Code?

 

 

 

 

 

 

 

 

 

 

 

3. Check for power at board.

Yes = go to Step #13; No = go to Step #9

 

 

Is there 24 volts AC between R and C?

 

 

 

 

 

 

 

 

 

 

 

4. Check codes.

Code "1", go to Step #6; Code "2", go to Steps #7A & #7B; Fast Blink, go to Step #5

 

 

What code is blinking?

 

 

 

 

 

 

 

 

 

 

 

5. Compressor delay active.

Check for proper operation; if still needed, go back to Step #1.

 

 

Wait for 5 minute delay or jump board's "speed up pins".

 

 

 

 

 

 

 

6. Low pressure fault.

Check wiring circuit and unit pressures.

 

 

 

 

 

 

 

 

7A.

High pressure fault.

Check wiring circuit and unit pressures.

 

 

 

 

 

 

 

 

7B.

Condensate overflow fault.

Check upper indoor coil drains; check lower outdoor coil drains; check main drain line.

 

 

 

 

 

 

 

8. Check for Compressor input signal.

Yes = go to Step #10; No = go to Step #11

 

 

Is there 24 volts AC between Y and C?

 

 

 

 

 

 

 

 

 

 

 

9. No power to board.

The unit either does not have unit voltage, the transformer is bad or the unit wiring is incorrect.

 

 

 

 

 

 

 

10. Check for Compressor output signal.

Yes = go to Step #12; No = go to Step #13

 

 

Is there 24 volts AC between CC & C?

 

 

 

 

 

 

 

 

 

 

 

11. No "Y" compressor input signal.

Check thermostat wiring, incorrect phase of unit (see section on Phase Monitor), and finally

 

 

 

 

unit wiring.

 

 

 

 

 

 

 

12. No "CC" compressor output signal.

Check compressor contactor for proper operation and finally check compressor.

 

 

 

 

 

 

 

 

13.

Faulty board.

Replace defrost board.

 

 

 

 

 

Fan outdoor motor

Heat pump control defective

Check across fan relay on heat pump control. (Com-NC)

does not run

 

 

Replace heat pump control.

(cooling or heating

 

 

 

Motor defective

Check for open or shorted motor winding. Replace motor.

except during

 

 

 

 

Motor capacitor defective

Check capacitor rating. Check for open or shorted capacitor. Replace capacitor.

defrost)

 

 

 

 

 

Reversing valve

Heat pump control defective

Check for 24V between RV-C and B-C.

does not energize

 

 

1. Check control circuit wiring.

(heating only)

 

 

2. Replace heat pump control

 

 

 

 

 

 

 

Reversing valve solenoid coil defective

Check for open or shorted coil.

 

 

 

 

Replace solenoid coil.

 

 

 

 

 

Unit will not go

Temperature sensor or heat pump control defective

Disconnect temperature sensor from board and jumper across "SPEEDUP" terminals and "SEN

into defrost

 

 

JMP" terminals. This should cause the unit to go through a defrost cycle within one minute.

(heating only)

 

 

1. If unit goes through defrost cycle, replace temperature sensor.

 

 

 

 

2. If unit does not go through defrost cycle, replace heat pump control.

 

 

 

 

 

Unit will not come

Temperature sensor or heat pump control defective.

Jumper across "SPEEDUP" terminal.

out of defrost

 

 

This should cause the unit to come out of defrost within one minute.

(heating only)

 

 

1. If unit comes out of defrost cycle, replace temperature sensor.

 

 

 

 

2. If unit does not come out of defrost cycle, replace heat pump control.

 

 

 

 

 

 

 

 

 

 

 

 

Manual

2100-549G

Page

51 of 59

Image 51
Contents TEC Series Packaged Heat Pump Contents For More INFORMATION, Contact These Publishers Getting Other Information and PublicationsAnsi Z535.5 Definitions GeneralIndoor Blower Performance Factory BUILT-IN Electric Heat TableElectrical Specifications Unit Dimensions Unit Specification SheetShipping Damage Unit Removal from SkidHandling Unit After Removal from Skid Minimum Installation Height Seismic ConsiderationsWall Mounting Bracket Location Bracket Wall Section View Center of Gravity Center of GravityRequired Clearances & Recommended Access Removal of AIR Duct Compressor Shipping BoltsDucted Application Basic Unit 3 Riser Application 6 Riser Application Filter Location Duct WorkFilters Supply Duct ConnectionsWith Commercial Room Ventilator With Energy Recovery VentilatorCondensate Drain With no Vent Option16 3/4 NON-TAPPING 16 1/2 NON-TAPPING Unit MountingTEC Unit Wiring Main Power Mounting the UnitComponent Location Wall Thermostats Wiring LOW Voltage WiringLOW Voltage Connections Operating Voltage RangeSC SC SC Basic Heat Pump with no Ventilation PackageHeat Pump with CRV, Without CO2 Control Y2 B/W1 W2 W3 CRV Wiring HarnessTo function Heat Pump with CRV and CO2 ControlHeat Pump with ERV, Without CO2 Control ERV Wiring HarnessHeat Pump with ERV and CO2 Control ON/OFF Cycling Heat Pump with ERV and CO2 Control Fully Modulating ERV Wiring Harness Bard #8403-067Heat Pump with Combination CRV and DB Economizer N Vent Code Topping OFF System Charge Safety PracticesService Hints Important Installer NotePhase Monitor Three Phase Scroll Compressor Start UP InformationPressure Service Ports Sequence of OperationSound Defrost Cycle Defrost CycleRecommended Control Sequences Control WiringSetting the Ventilation CFM Levels Teccommercial Room Ventilator System General DescriptionVent Option INTAKE/EXHAUST Speeds CRV Motor SPEED/CFM ConfigurationCRV Speed Change Terminal Access Control Wiring Economizer Control Circuit TECECON. Sequence of OperationHeating Mode Operation Ventilation ModeMotor SPEED/CFM Configuration Tecenergy Recovery Ventilator System General Description Changing to Fully Modulating Mode Changing Ventilation CFM Rates in Manual ModeWinter Heating Performance Indoor Design Conditions 70F DB Performance and Application DataERV Modulating Mode Jumper PIN on P Terminal ERV Manual Mode Jumper PIN on M TerminalIndoor Air Supply Air Outdoor Air Ventilation Airflow DiagramERV Access Control Board CONFIGURATION/SETTING SpecificationsSelection of Voltage Outputs WiringAccessing Menu Parameters MountingMenu Descriptions Frequency Energy Recovery Ventilator Maintenance General InformationCleanability and Performance Maintenance Procedures Quarterly MaintenanceAnnual Maintenance Solid State Heat Pump Control Troubleshooting Procedure TroubleshootingCodes Function Temperature F VS Resistance R of Temperature Sensor Checking Temperature SensorTroubleshooting ECM 142R Outdoor FAN Motor Replacing the Motor Troubleshooting ECM 142R Outdoor FAN MotorCooling Mode Heat Pump ModeTroubleshooting Indoor ECM Blower Motors Troubleshooting Indoor ECM Blower Motors Cont’d Refrigerant Charge FAN Blade Setting DimensionsControl Connector Motor Half Power Connector Motor HalfFull Load Heating PRESSURE/TEMPERATURE Full Load Cooling PRESSURE/TEMPERATUREPart Load Heating PRESSURE/TEMPERATURE Part Load Cooling PRESSURE/TEMPERATURE