Bard AC Unit Troubleshooting: Solutions for ECM Blower Motors

Page 57

TROUBLESHOOTING ECM™ BLOWER MOTORS (Cont’d.)

 

 

Continuous

 

 

 

Dehum.

 

 

Heat Pump

Heat Pump

 

MODE of

OFF

Blower

Part Load

Full Load

 

Part Load

Full Load

Full Load with

Full Load with

Emergency

 

Mode

OPERATION

(Ventilation

Cooling

Cooling

 

Heat Pump

Heat Pump

1st Bank of

1st & 2nd Bank of

Heat Mode

 

 

Mode)

 

 

(when equipped)

 

 

Electric Heat

Electric Heat

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Thermostat

 

 

"G",

"G",

 

 

"G", "B",

"G", "B",

"G", "Y1",

"G", "Y1", "Y2",

"G",

24 VAC

"G"

 

"D"

"Y1", "Y2"

"Y1", "Y2"

 

"Y1"

"Y1, "Y2"

"Y2", "B", "W1"

"B", "W2", "W3"

"W2", "W3"

Input Signals

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #1

24 VAC "C" (Common) Signal, Always Energized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #2

 

 

 

 

 

 

 

 

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #3

24 VAC "C" (Common) Signal, Always Energized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #4

Not Used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #5

Not Used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #6

 

 

X

X

 

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #7

Not Used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #8

Not Used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #9

 

 

 

 

 

 

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #10

Not Used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #11

Not Used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #12

24 VAC Hot "R" Signal, Always Energized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #13

 

 

 

 

 

 

 

 

 

X

X

 

 

 

 

 

 

 

 

 

 

 

 

Pin #14

 

 

 

X

 

X

X

 

X

X

 

 

 

 

 

 

 

 

 

 

 

 

 

Pin #15

 

X

X

X

 

X

X

X

X

X

X

 

 

 

 

 

 

 

 

 

 

 

 

Pin #16

Not Used

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE 33

CONTROL CONNECTOR MOTOR HALF

9 10 11 12 13 14 15 16

1 2 3 4 5 6 7 8

POWER CONNECTOR *

PWB HEADER

AMP 1-350945-0

 

 

PIN

Description

 

 

1

Jumper Pin 1 to Pin 2 for

 

2120VAC Line Input Only **

3Chassis Ground

4AC Line

5AC Line

*Suggested mating connector Housing — AMP 350809-1 Contact — AMP 350537-1

**WARNING — Applying 240VAC line input with PIN 1 to PIN 2 jumper in place will permanently damage unit!

MIS-2839

POWER CONNECTOR

1

2

3

4

5

MOTOR HALF

 

 

 

 

 

FAN BLADE SETTING DIMENSIONS

The position of the fan blade should be flush with the leaving face of the orifice plate. Check to make sure the blades do not extend beyond the rear casing of the unit. Spin the blade by hand to make sure it does not hit the ring.

REFRIGERANT CHARGE

This unit was charged at the factory with the quantity of refrigerant listed on the serial plate. AHRI capacity and efficiency ratings were determined by testing with this refrigerant charge quantity. The following pressure tables show nominal pressures and temperatures for the units. Since many installation specific situations can affect the pressure readings, this information should only be used by certified technicians as a guide for evaluating proper system performance. They shall not be used to adjust charge. If charge is in doubt, reclaim, evacuate and recharge the unit to the serial plate charge.

Manual

2100-549G

Page

57 of 59

Image 57
Contents TEC Series Packaged Heat Pump Contents For More INFORMATION, Contact These Publishers Getting Other Information and PublicationsAnsi Z535.5 Definitions GeneralIndoor Blower Performance Factory BUILT-IN Electric Heat TableElectrical Specifications Unit Dimensions Unit Specification SheetShipping Damage Unit Removal from SkidHandling Unit After Removal from Skid Minimum Installation Height Seismic ConsiderationsWall Mounting Bracket Location Bracket Wall Section View Center of Gravity Center of GravityRequired Clearances & Recommended Access Removal of AIR Duct Compressor Shipping BoltsDucted Application Basic Unit 3 Riser Application 6 Riser Application Filters Duct WorkSupply Duct Connections Filter LocationCondensate Drain With Energy Recovery VentilatorWith no Vent Option With Commercial Room Ventilator16 3/4 NON-TAPPING 16 1/2 NON-TAPPING Unit MountingTEC Unit Wiring Main Power Mounting the UnitComponent Location LOW Voltage Connections Wiring LOW Voltage WiringOperating Voltage Range Wall ThermostatsSC SC SC Basic Heat Pump with no Ventilation PackageHeat Pump with CRV, Without CO2 Control Y2 B/W1 W2 W3 CRV Wiring HarnessTo function Heat Pump with CRV and CO2 ControlHeat Pump with ERV, Without CO2 Control ERV Wiring HarnessHeat Pump with ERV and CO2 Control ON/OFF Cycling Heat Pump with ERV and CO2 Control Fully Modulating ERV Wiring Harness Bard #8403-067Heat Pump with Combination CRV and DB Economizer N Vent Code Topping OFF System Charge Safety PracticesPhase Monitor Important Installer NoteThree Phase Scroll Compressor Start UP Information Service HintsPressure Service Ports Sequence of OperationSound Defrost Cycle Defrost CycleSetting the Ventilation CFM Levels Control WiringTeccommercial Room Ventilator System General Description Recommended Control SequencesVent Option INTAKE/EXHAUST Speeds CRV Motor SPEED/CFM ConfigurationCRV Speed Change Terminal Access Control Wiring Economizer Control Circuit TECECON. Sequence of OperationHeating Mode Operation Ventilation ModeMotor SPEED/CFM Configuration Tecenergy Recovery Ventilator System General Description Changing to Fully Modulating Mode Changing Ventilation CFM Rates in Manual ModeWinter Heating Performance Indoor Design Conditions 70F DB Performance and Application DataERV Modulating Mode Jumper PIN on P Terminal ERV Manual Mode Jumper PIN on M TerminalIndoor Air Supply Air Outdoor Air Ventilation Airflow DiagramERV Access Control Board CONFIGURATION/SETTING SpecificationsAccessing Menu Parameters WiringMounting Selection of Voltage OutputsMenu Descriptions Cleanability and Performance Energy Recovery Ventilator Maintenance General InformationMaintenance Procedures Quarterly Maintenance FrequencyAnnual Maintenance Solid State Heat Pump Control Troubleshooting Procedure TroubleshootingCodes Function Temperature F VS Resistance R of Temperature Sensor Checking Temperature SensorTroubleshooting ECM 142R Outdoor FAN Motor Cooling Mode Troubleshooting ECM 142R Outdoor FAN MotorHeat Pump Mode Replacing the MotorTroubleshooting Indoor ECM Blower Motors Troubleshooting Indoor ECM Blower Motors Cont’d Control Connector Motor Half FAN Blade Setting DimensionsPower Connector Motor Half Refrigerant ChargeFull Load Heating PRESSURE/TEMPERATURE Full Load Cooling PRESSURE/TEMPERATUREPart Load Heating PRESSURE/TEMPERATURE Part Load Cooling PRESSURE/TEMPERATURE