Bard I42H1, I60H1 Replacing the Motor, Troubleshooting ECM 142R Outdoor FAN Motor, Cooling Mode

Page 54

TROUBLESHOOTING ECM™ 142R OUTDOOR FAN MOTOR

Line power is connected as follows: “Red Wire” connects to “L1” “Black Wire” connects to “L2” “Green/Yellow Wire” connects to “Ground”

Control power is connected as follows: “Blue Wire” connects to Fan Relay of the Defrost Logic Control, and subsequently connects to 24VAC Common through the Fan Logic Control Board. “Yellow Wire” connects to “Y” on the Fan Logic Control Board. “White Wire” connects to “W” on the Fan Logic Control Board. “Orange Wire” connects to “O” on the Fan Logic Control Board.

NOTE: A combination of the "Yellow", "White" and "Orange" wires being energized (with 24V "R" signal) determines five (5) different speeds the fan motor will operate at. The Fan Logic Control Board uses an outdoor thermistor sensor to determine the speed the fan should operate. It also utilizes the "B" reversing valve input for heat pump mode to determine speed should operate.

TABLE 7

TROUBLESHOOTING ECM™ 142R OUTDOOR FAN MOTOR

Check Line Power to Motor

Check between Red and Black Wires for Line Power

 

Verify Ground by checking Green Wire to L1 and L2 Line Power

 

 

 

 

Check "BR" terminal of Fan Logic Control Board

 

 

Check for 24VAC common

Check "Blue" Fan Lead on "Fan Relay Terminal" of "Defrost Logic Control"

 

** Is not energized in cooling mode until Low Ambient Fan Cycling Control is closed

signal to motor (against

Transformer "R" Signal)

by 325 PSIG refrigerant pressure.

 

** Circuit is completed automatically when "B" is energized on the Fan Logic Control

 

Board

 

 

Check 24VAC "hot" outputs (to "Blue" on Fan Logic Control) to motor. See the following tables based upon outdoor temperature and model of operation.

TABLE 8

COOLING MODE

O.D. Temp Sensor

24VAC Signals Between

 

 

Below 55°F

Orange to Blue

 

 

Between 56° - 69°F

White to Blue

 

 

Between 70° - 85°F

Yellow to Blue

 

 

Between 86° - 112°F

Orange and White to Blue

 

 

Above 112°F

White and Yellow to Blue

 

 

TABLE 9

HEAT PUMP MODE

O.D. Temp Sensor

24VAC Signals Between

 

 

Above 56°F

Orange to Blue

 

 

Between 55° - 30°F

White to Blue

 

 

Between 29° - 14°F

Yellow to Blue

 

 

Below 13°F

Orange and White to Blue

 

 

If the output signals are not matching the specified temperature range, then go to Table #6 and verify the thermistor output curve. If the motor is receiving proper communications and proper high voltage power, and is still not running, proceed with Motor Replacement. (When checking the resistance/temperature curve, don’t forget about the optional 2.2k ohm fan control resistor assembly.)

REPLACING THE MOTOR

This motor is replaced in one piece. The control cannot be replaced separately from the motor. Even if the control is remotely located, the replacement part will be a new control with harness and new motor.

You must have the correct replacement motor from the manufacturer that is a direct replacement for the failed motor.

USING THE WRONG MOTOR VOIDS ALL PRODUCT WARRANTIES AND MAY PRODUCE UNEXPECTED RESULTS.

Always mount the replacement motor and control according to the manufacturers specifications using all required hardware to reduce vibration. Make sure all wires are free of the fan blade and not pinched in mountings or cabinet through points.

Manual

2100-549G

Page

54 of 59

Image 54
Contents TEC Series Packaged Heat Pump Contents Getting Other Information and Publications For More INFORMATION, Contact These PublishersGeneral Ansi Z535.5 DefinitionsFactory BUILT-IN Electric Heat Table Indoor Blower PerformanceElectrical Specifications Unit Specification Sheet Unit DimensionsShipping Damage Unit Removal from SkidHandling Unit After Removal from Skid Minimum Installation Height Seismic ConsiderationsWall Mounting Bracket Location Bracket Wall Section View Center of Gravity Center of GravityRequired Clearances & Recommended Access Compressor Shipping Bolts Removal of AIR DuctDucted Application Basic Unit 3 Riser Application 6 Riser Application Supply Duct Connections Duct WorkFilters Filter LocationWith no Vent Option With Energy Recovery VentilatorCondensate Drain With Commercial Room VentilatorUnit Mounting 16 3/4 NON-TAPPING 16 1/2 NON-TAPPINGTEC Unit Wiring Main Power Mounting the UnitComponent Location Operating Voltage Range Wiring LOW Voltage WiringLOW Voltage Connections Wall ThermostatsBasic Heat Pump with no Ventilation Package SC SC SCY2 B/W1 W2 W3 CRV Wiring Harness Heat Pump with CRV, Without CO2 ControlHeat Pump with CRV and CO2 Control To functionERV Wiring Harness Heat Pump with ERV, Without CO2 ControlHeat Pump with ERV and CO2 Control ON/OFF Cycling ERV Wiring Harness Bard #8403-067 Heat Pump with ERV and CO2 Control Fully ModulatingHeat Pump with Combination CRV and DB Economizer N Vent Code Safety Practices Topping OFF System ChargeThree Phase Scroll Compressor Start UP Information Important Installer NotePhase Monitor Service HintsPressure Service Ports Sequence of OperationSound Defrost Cycle Defrost CycleTeccommercial Room Ventilator System General Description Control WiringSetting the Ventilation CFM Levels Recommended Control SequencesCRV Motor SPEED/CFM Configuration Vent Option INTAKE/EXHAUST SpeedsCRV Speed Change Terminal Access Control Wiring TECECON. Sequence of Operation Economizer Control CircuitHeating Mode Operation Ventilation ModeMotor SPEED/CFM Configuration Tecenergy Recovery Ventilator System General Description Changing Ventilation CFM Rates in Manual Mode Changing to Fully Modulating ModePerformance and Application Data Winter Heating Performance Indoor Design Conditions 70F DBERV Manual Mode Jumper PIN on M Terminal ERV Modulating Mode Jumper PIN on P TerminalVentilation Airflow Diagram Indoor Air Supply Air Outdoor AirERV Access Specifications Control Board CONFIGURATION/SETTINGMounting WiringAccessing Menu Parameters Selection of Voltage OutputsMenu Descriptions Maintenance Procedures Quarterly Maintenance Energy Recovery Ventilator Maintenance General InformationCleanability and Performance FrequencyAnnual Maintenance Solid State Heat Pump Control Troubleshooting Procedure TroubleshootingCodes Function Checking Temperature Sensor Temperature F VS Resistance R of Temperature SensorTroubleshooting ECM 142R Outdoor FAN Motor Heat Pump Mode Troubleshooting ECM 142R Outdoor FAN MotorCooling Mode Replacing the MotorTroubleshooting Indoor ECM Blower Motors Troubleshooting Indoor ECM Blower Motors Cont’d Power Connector Motor Half FAN Blade Setting DimensionsControl Connector Motor Half Refrigerant ChargeFull Load Cooling PRESSURE/TEMPERATURE Full Load Heating PRESSURE/TEMPERATUREPart Load Cooling PRESSURE/TEMPERATURE Part Load Heating PRESSURE/TEMPERATURE