Baldor MN735 manual Appendix a Dynamic Brake, Size 1 and 2 230VAC 1 Phase, Size 3 230VAC 3 Phase

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Appendix A

Dynamic Brake

230VAC 1 & 3 Phase Controls All controls are supplied without braking resistors.

Size 1 and 2 – 230VAC 1 Phase

Size 1 and 2 230VAC controls have no external dynamic brake capability.

Size 3 – 230VAC 3 Phase

Size 3 230VAC controls have internal brake circuit and can accept external brake resistor.

460VAC 3 Phase Controls

Size 2 and 3 – 460VAC

Size 2 and 3 460VAC controls have internal brake circuit and can accept external brake resistor. The dynamic brake circuit is designed for short term stopping or braking only. It is not rated for a continuously overhauling load. All controls are supplied without braking resistors. The dynamic brake switch terminals allow easy connection of an external resistor. These resistors should be mounted on a heatsink (enclosure panel) and covered to prevent severe buring.

Brake Calculations

Brake assemblies must be rated to absorb the peak brake power during deceleration and the average power over the complete cycle.

Ppk

 

0.0055 x J x (n12 *

n22)

 

 

 

 

 

 

 

 

+

 

tb

(W)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Pav

+

Ppk

x tb

120

 

Resistor Derating Graph

 

 

 

tc

100

 

 

 

 

 

chassis mounted

 

 

 

 

 

 

 

 

 

 

 

 

80

 

 

 

 

 

free air

 

 

 

 

% of Rated

 

 

 

 

 

 

 

 

 

 

 

60

 

 

 

 

 

 

 

 

 

 

 

Power

 

 

 

 

 

 

 

 

 

 

 

40

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

20

 

 

 

 

 

 

 

 

 

 

 

 

0

 

 

 

 

 

 

 

 

 

 

 

 

0

25

50

75

100

125

150

175

200

where:

J =

Ambient Temp (C)

total inertia (kgm2)

 

n1 =

initial speed (RPM)

 

n2 =

final speed (RPM)

 

tb =

brake time (seconds)

 

tc =

cycle time (seconds)

The minimum resistance of the combination (series/parallel resistor connections) must be as specified in Table A-1.

RGA and RGJ Assemblies

Assemblies include braking resistors completely assembled and mounted in a NEMA 1 enclosure. A listing of available resistor assemblies is provided in Table A-1. The minimum resistance “Min Ohms” shown in the table is the minimum resistor value that can be connected to the control without causing damage to the internal dynamic brake switch.

MN735

Appendix A–1

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Contents Series 35D Inverter Control MN735Table of Contents Appendix a Appendix BPower and Motor Connections Section Quick StartRemote Mode Size 1 and 3 Terminal StripsPower Connection Descriptions Thermistor Connection to motor thermistorAnalog/Digital Signal Descriptions Terminal Signal Name Description RangeLimited Warranty Section General InformationOn next Product Notice Intended useCould result in damage to property Precautions To prevent equipment damage, be certain that the input power Location and Mounting Section Receiving & InstallationReceiving & Inspection Watts Loss Ratings Catalog No Output Current Inverter SizesUngrounded Distribution System Power ConditioningInput Power Conditioning Impedance + Unshielded and Shielded Couplings Clamp TerminalWire Size AWG MM2Power Connection Descriptions Power and Ground Connections Size 2 Shown Resistance thresholds are Rising temperature trip resistance One control to PE Receiving & Installation MN735 External Brake Resistor Keypad Mode Keypad Connection DiagramStandard Run 3 Wire Mode Standard Run Connection DiagramSpeed 2 Wire Mode Related Parameters10 Epot Connection Diagram 11 Epot Connection Diagram PID 2 Wire Mode 12 PID Connection DiagramReceiving & Installation MN735 Section Start-Up and Operation Keypad DescriptionDrive Status Indications shown on keypad Diagnostics MenuDisplay Menu Level Remote to Local Reset to Factory Settings 2 button ResetSelect Local or Remote Password Protection Quick Application SelectionDisplay Parameter Description Range Factory Setting Parameter DefinitionsDisplay Parameter Description Range PI P Gain Analog Output Relay Invert =FALSE =TRUE Integral P502 Method for Setting-up the PI GainsProportional Gain P501 Power Dependent Parameters Inverter Size Factory Setting CurrentMaterial Recycle Disposal Routine MaintenanceSaving Your Application Data PackagingTrips Section TroubleshootingReset a Trip General Failures DC Link RippleSection Specifications & Product Data General SpecificationsAnalog Inputs Control SpecificationsKeypad Display Relay Output Analog OutputsDigital Inputs Ratings CatalogDimensions 460VAC 3 Phase Controls Size 2 and 3 460VAC Size 1 and 2 230VAC 1 PhaseSize 3 230VAC 3 Phase Appendix a Dynamic BrakeTable A-1 External Brake Resistor Selection CE Declaration of Conformity Wiring of Shielded Screened CablesAppendix B CE Guidelines EMC Conformity and CE MarkingEMC Wiring Technique CabinetEMC Installation Instructions Cable Screens GroundingInput Signal Cable Grounding Tion Date 1/5/02 EC Declarations of ConformityStandard EMC Directive CE Guidelines MN735 Box Ft. Smith, AR 479 Fax 479  Baldor Electric Company MN735 02 C&J