Kohler 8/10/12RESVL manual Service Assistance

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Service Assistance

For professional advice on generator set power requirements and conscientious service, please contact your nearest Kohler distributor or dealer.

D Consult the Yellow Pages under the heading Generators—Electric.

D Visit the Kohler Power Systems website at KOHLERPower.com.

DLook at the labels and stickers on your Kohler product or review the appropriate literature or documents included with the product.

DCall toll free in the US and Canada 1-800-544-2444.

DOutside the US and Canada, call the nearest regional office.

Headquarters Europe, Middle East, Africa (EMEA)

Kohler Power Systems Netherlands B.V. Kristallaan 1

4761 ZC Zevenbergen The Netherlands Phone: (31) 168 331630 Fax: (31) 168 331631

Asia Pacific

Power Systems Asia Pacific Regional Office Singapore, Republic of Singapore Phone: (65) 6264-6422

Fax: (65) 6264-6455

China

North China Regional Office, Beijing Phone: (86) 10 6518 7950

(86)10 6518 7951

(86)10 6518 7952

Fax: (86) 10 6518 7955

East China Regional Office, Shanghai

Phone: (86) 21 6288 0500

Fax: (86) 21 6288 0550

India, Bangladesh, Sri Lanka

India Regional Office

Bangalore, India

Phone: (91) 80 3366208

(91)80 3366231 Fax: (91) 80 3315972

Japan, Korea

North Asia Regional Office

Tokyo, Japan

Phone: (813) 3440-4515

Fax: (813) 3440-2727

Latin America

Latin America Regional Office

Lakeland, Florida, USA

Phone: (863) 619-7568

Fax: (863) 701-7131

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Service Assistance 11

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Contents TP-6880 10/14a RDC2Controller Identification Accessory Number Accessory DescriptionProduct Identification Information Generator Set Identification NumbersTable of Contents DC2 Controller Operation Scheduled MaintenanceTroubleshooting Accidental starting Can cause severe injury or death Safety Precautions and InstructionsBattery Accidental StartingFire Can cause severe injury or death Engine Backfire/Flash FireExhaust System Carbon monoxide Can CauseHazardous voltage Will cause severe injury or death Fuel System Hazardous NoiseHot Parts Heavy EquipmentList of Related Literature Transfer Switch LiteratureAccessory Literature IntroductionEmission Compliance Period NameplateEmission Information Generator Set ApplicationService Assistance Service Assistance TP-6880 10/14 Descriptions and Service Views RDC2 Controller Features DC2 Controller Features Load Control Module LCM AccessoriesCarburetor Heater Programmable Interface Module PIM1214 Service Views3Service View Generator Set Operation Prestart ChecklistGenerator Set Operation TP-6880 10/14 Generator Set Operation Exercising the Generator SetExercise Automatic Operation with Other Transfer SwitchesSetting the Exerciser Unloaded Cycle Exercise with Complete System DiagnosticsLoaded Full-Speed Exercise with RXT only Power Failure During Exercise CycleSystem Diagnostics Unloaded Full-Speed ExerciseShutdowns FaultsATS Communication Errors Resetting the Controller after a Fault ShutdownFault Message Shutdown SD Condition Check Fault Shutdown SD Condition Check 3Controller Fault MessagesGenerator Enclosure Thermostat Generator Set Operation TP-6880 10/14 RDC2 Controller Operation RDC2 Generator Set/ Transfer Switch ControllerControls and Indicators LED Operation Controller Keypad LED IndicatorsButton Button FunctionActive Alert LCD DisplayProcedure to Change Settings Controller PowerBattery Charging Changing Settings7Changing Settings Changing Settings on the RDC2 ControllerProcedure to Set the Exerciser Setting the ExerciserSetting the Exerciser at Controller Power-up Changing the Exercise Settings8Procedure to Set the Exerciser on the RDC2 Controller Main Menu RDC2 Controller MenusEngine Metering Menu Overview MenuVoltage Calibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuVoltage Regulator VR Voltage Adj Setting the ExerciserAdjusting the Display Contrast Genset System MenuScreens on this page do not appear ATS Status MenuChanging ATS Configuration Settings ATS Configuration MenuNetworking Information Menus Date and Time MenuDhcp Networking Status SubmenuDhcp Submenu Networking Configuration Submenu OnCue Plus PasswordPassword 21Network Configuration Submenu 22RBUS Information Submenu Rbus InformationFrom Figure Remote Devices SubmenuProgrammable Interface Module PIM Status Menu 25Load Control Module LCM or Load Shed Kit Status Menu Load Control Module LCM or Load Shed Kit MenusEvent Log Procedure to View Event HistoryRDC2 Controller Operation TP-6880 10/14 DC2 Controller Operation DC2 Generator Set/ Transfer Switch ControllerDescription Controller KeypadButton Button Function LED Indication5Status Displays, Generator Running Exercise Modes Exerciser ResetOnCue Plus Password Maintenance TimerDC2 Controller Operation TP-6880 10/14 Scheduled Maintenance Scheduled Maintenance Service Schedule Low Oil Pressure Shutdown Oil Change ProcedureLubrication System Engine Oil RecommendationFill with oil Reset the maintenance timer on the controllerDrain the oil Replace the oil filterModel Resvl DC2 Resetting the Maintenance TimerSpark Plugs Model Resv RDC2Paper Element Service Air Cleaner ServiceAir Cleaner, 8RESV/RESVL Models Cooling System Air Cleaner, 10/12RESV/RESVL ModelsHazardous noise Can cause hearing loss EZ-273000-J Storage Procedure Scheduled Maintenance TP-6880 10/14 USB Port TroubleshootingFault Messages IntroductionProblem Possible Cause Corrective Action TroubleshootingAnsi Appendix a AbbreviationsLCB Page TP-6880 10/14