Kohler 8/10/12RESVL manual Table of Contents

Page 3

 

Table of Contents

Safety Precautions and Instructions

. . . . . . . . . . . . . . . . . . 5

Introduction

. . . . . . . . . . . . . . . . . . 9

Service Assistance

. . . . . . . . . . . . . . . . . . 11

Section 1 Descriptions and Service Views

. . . . . . . . . . . . . . . . . . 13

1.1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.2 Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.3 Generator Set Enclosure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.4 Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.5 Transfer Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.6 Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

1.7 OnCue Plus Generator Management System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15

1.8 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.8.1 Carburetor Heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.8.2 Programmable Interface Module (PIM) . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.8.3 Load Control Module (LCM) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.8.4 Load Shed Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

1.9 Service Views . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Section 2 Generator Set Operation

19

2.1

Prestart Checklist

19

2.2

Exercising the Generator Set

21

2.3

Generator Set Operation

21

 

2.3.1

Local Starting and Stopping

21

 

2.3.2

Automatic Starting and Stopping

21

 

2.3.3

Remote Starting and Stopping

21

 

2.3.4

Engine Start Crank Cycle

21

 

2.3.5

Engine Cooldown

21

 

2.3.6

Automatic Operation with Model RXT Transfer Switch

21

 

2.3.7

Automatic Operation with Other Transfer Switches

22

2.4

Exercise

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

22

 

2.4.1

Setting the Exerciser

22

 

2.4.2

Unloaded Cycle Exercise with Complete System Diagnostics

22

 

2.4.3

Unloaded Full-Speed Exercise

23

 

2.4.4

Loaded Full-Speed Exercise (with RXT only)

23

 

2.4.5

Power Failure During Exercise Cycle

23

2.5

Faults . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

24

 

2.5.1

Warnings

24

 

2.5.2

Shutdowns

24

 

2.5.3

ATS Communication Errors

24

 

2.5.4

Resetting the Controller after a Fault Shutdown

24

2.6

Generator Enclosure Thermostat

27

Section 3 RDC2 Controller Operation

29

3.1

RDC2 Generator Set/ Transfer Switch Controller

29

3.2

Controls and Indicators

29

 

3.2.1

Controller Keypad

30

 

3.2.2

LED Indicators

30

 

3.2.3

LCD Display

31

3.3

Controller Power

32

3.4

Battery Charging

32

3.5

Changing Settings

32

3.6

Setting the Exerciser

34

 

3.6.1 Setting the Exerciser at Controller Power-up

34

 

3.6.2 Changing the Exercise Settings

34

3.7

RDC2 Controller Menus

36

3.8

Main Menu

36

3.9

Overview Menu

37

3.10

Engine Metering Menu

37

3.11

Generator Metering Menu

38

3.12

Generator Set Information Menu

39

3.13

Genset Run Time Menu

39

TP-6880 10/14

Table of Contents

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Contents TP-6880 10/14a RDC2Controller Identification Accessory Number Accessory DescriptionProduct Identification Information Generator Set Identification NumbersTable of Contents Scheduled Maintenance TroubleshootingDC2 Controller Operation Accidental starting Can cause severe injury or death Safety Precautions and InstructionsBattery Accidental StartingFire Can cause severe injury or death Engine Backfire/Flash FireExhaust System Carbon monoxide Can CauseHazardous voltage Will cause severe injury or death Fuel System Hazardous NoiseHot Parts Heavy EquipmentList of Related Literature Transfer Switch LiteratureAccessory Literature IntroductionEmission Compliance Period NameplateEmission Information Generator Set ApplicationService Assistance Service Assistance TP-6880 10/14 Descriptions and Service Views RDC2 Controller Features DC2 Controller Features Load Control Module LCM AccessoriesCarburetor Heater Programmable Interface Module PIM1214 Service Views3Service View Generator Set Operation Prestart ChecklistGenerator Set Operation TP-6880 10/14 Generator Set Operation Exercising the Generator SetExercise Automatic Operation with Other Transfer SwitchesSetting the Exerciser Unloaded Cycle Exercise with Complete System DiagnosticsLoaded Full-Speed Exercise with RXT only Power Failure During Exercise CycleSystem Diagnostics Unloaded Full-Speed ExerciseShutdowns FaultsATS Communication Errors Resetting the Controller after a Fault ShutdownFault Message Shutdown SD Condition Check Fault Shutdown SD Condition Check 3Controller Fault MessagesGenerator Enclosure Thermostat Generator Set Operation TP-6880 10/14 RDC2 Generator Set/ Transfer Switch Controller Controls and IndicatorsRDC2 Controller Operation LED Operation Controller Keypad LED IndicatorsButton Button FunctionActive Alert LCD DisplayProcedure to Change Settings Controller PowerBattery Charging Changing Settings7Changing Settings Changing Settings on the RDC2 ControllerProcedure to Set the Exerciser Setting the ExerciserSetting the Exerciser at Controller Power-up Changing the Exercise Settings8Procedure to Set the Exerciser on the RDC2 Controller Main Menu RDC2 Controller MenusEngine Metering Menu Overview MenuVoltage Calibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuVoltage Regulator VR Voltage Adj Setting the ExerciserAdjusting the Display Contrast Genset System MenuScreens on this page do not appear ATS Status MenuChanging ATS Configuration Settings ATS Configuration MenuNetworking Information Menus Date and Time MenuDhcp Networking Status SubmenuNetworking Configuration Submenu OnCue Plus Password PasswordDhcp Submenu 21Network Configuration Submenu 22RBUS Information Submenu Rbus InformationFrom Figure Remote Devices SubmenuProgrammable Interface Module PIM Status Menu 25Load Control Module LCM or Load Shed Kit Status Menu Load Control Module LCM or Load Shed Kit MenusEvent Log Procedure to View Event HistoryRDC2 Controller Operation TP-6880 10/14 DC2 Controller Operation DC2 Generator Set/ Transfer Switch ControllerDescription Controller KeypadButton Button Function LED Indication5Status Displays, Generator Running Exercise Modes Exerciser ResetOnCue Plus Password Maintenance TimerDC2 Controller Operation TP-6880 10/14 Scheduled Maintenance Scheduled Maintenance Service Schedule Low Oil Pressure Shutdown Oil Change ProcedureLubrication System Engine Oil RecommendationFill with oil Reset the maintenance timer on the controllerDrain the oil Replace the oil filterModel Resvl DC2 Resetting the Maintenance TimerSpark Plugs Model Resv RDC2Air Cleaner Service Air Cleaner, 8RESV/RESVL ModelsPaper Element Service Cooling System Air Cleaner, 10/12RESV/RESVL ModelsHazardous noise Can cause hearing loss EZ-273000-J Storage Procedure Scheduled Maintenance TP-6880 10/14 USB Port TroubleshootingFault Messages IntroductionProblem Possible Cause Corrective Action TroubleshootingAnsi Appendix a AbbreviationsLCB Page TP-6880 10/14