Kohler 8/10/12RESVL manual Drain the oil, Replace the oil filter, Fill with oil, Check for leaks

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Note: Dispose of all waste materials (engine oil, fuel, filter, etc.) in an environmentally safe manner.

Note: The oil change procedure requires the use of rags, a drain tube, and a funnel. Follow the instructions and use caution to prevent oil from spilling on or into the alternator.

1.Drain the oil.

a.Press the OFF button on the generator set controller.

b.Disconnect the utility power to the generator set.

c.Disconnect the generator set engine starting battery, negative (--) lead first.

d.Remove the side panel on the exhaust side of the enclosure.

e.Clean the area around the dipstick and oil fill cap.

f.To prevent oil from spilling into the alternator, completely cover the alternator with rags around the areas near the oil drain valve and oil filter.

g.Insert a drain tube (3/8 in. inside diameter) onto the oil drain valve and place the end of the tube into a drain pan. The tube will reduce the potential for spilled oil.

h.Open the oil drain valve on the engine.

i.Remove the dipstick and oil fill cap. Allow time for the engine oil to drain completely.

j.Close the oil drain valve and remove the oil drain tube.

k.Replace the dipstick.

2.Replace the oil filter.

a.Clean the area around the oil filter.

b.Loosen the oil filter by rotating it counterclockwise with an oil filter wrench.

c.As you remove the oil filter, tilt the filter upward to prevent oil from spilling.

d.Clean the gasket sealing surface of the oil filter adapter.

e.Apply a light coat of clean oil to the rubber seal of the new oil filter.

f.Lightly thread the new oil filter by hand until you feel Resistance. Then, tighten the filter an additional 3/4 turn with an oil filter wrench.

3.Fill with oil.

Note: When the oil is drained, some oil remains in the engine. The amount of oil needed to refill the engine may be less than the capacity shown in Figure 5-2. Use the dipstick shown in Figure 5-1 to check the oil level during the fill. Do not fill past the full mark on the dipstick.

Generator Set Model

Oil Capacity, L (qt.)

 

 

8RESV/RESVL

1.5 (1.6)

 

 

10/12RESV/RESVL

1.9 (2.0)

Figure 5-2Engine Oil Capacity (new, dry engine)

a.See Section 5.2.3 for the recommended oil type. To prevent spilling, use a funnel to add oil through the oil fill port. Use the dipstick to check the oil level before starting to add the final quart of oil. Fill the engine to the F mark on the dipstick.

b.Reinstall the dipstick and the oil fill cap.

c.Remove all rags near the alternator and oil drain valve.

d.Reconnect the generator set engine starting battery, negative (--) lead last.

e.Reconnect the utility power to the generator set.

f.Press the RUN button on the generator set controller. The generator set will start.

g.Run the generator set for a minute to allow the oil pressure to reach operating range.

h.Stop the generator set, wait 1 minute, and then recheck the oil level. Add oil to bring the level up to the F mark on the dipstick.

4.Check for leaks.

a.Check for oil leaks.

b.Fix leaks and recheck the oil level.

c.Reinstall the side panel.

5.Reset the maintenance timer on the controller.

TP-6880 10/14

Section 5 Scheduled Maintenance 63

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Contents TP-6880 10/14a RDC2Controller Identification Accessory Number Accessory DescriptionProduct Identification Information Generator Set Identification NumbersTable of Contents Scheduled Maintenance TroubleshootingDC2 Controller Operation Accidental starting Can cause severe injury or death Safety Precautions and InstructionsBattery Accidental StartingFire Can cause severe injury or death Engine Backfire/Flash FireExhaust System Carbon monoxide Can CauseHazardous voltage Will cause severe injury or death Fuel System Hazardous NoiseHot Parts Heavy EquipmentList of Related Literature Transfer Switch LiteratureAccessory Literature IntroductionEmission Compliance Period NameplateEmission Information Generator Set ApplicationService Assistance Service Assistance TP-6880 10/14 Descriptions and Service Views RDC2 Controller Features DC2 Controller Features Load Control Module LCM AccessoriesCarburetor Heater Programmable Interface Module PIM1214 Service Views3Service View Generator Set Operation Prestart ChecklistGenerator Set Operation TP-6880 10/14 Generator Set Operation Exercising the Generator SetExercise Automatic Operation with Other Transfer SwitchesSetting the Exerciser Unloaded Cycle Exercise with Complete System DiagnosticsLoaded Full-Speed Exercise with RXT only Power Failure During Exercise CycleSystem Diagnostics Unloaded Full-Speed ExerciseShutdowns FaultsATS Communication Errors Resetting the Controller after a Fault ShutdownFault Message Shutdown SD Condition Check Fault Shutdown SD Condition Check 3Controller Fault MessagesGenerator Enclosure Thermostat Generator Set Operation TP-6880 10/14 RDC2 Generator Set/ Transfer Switch Controller Controls and IndicatorsRDC2 Controller Operation LED Operation Controller Keypad LED IndicatorsButton Button FunctionActive Alert LCD DisplayProcedure to Change Settings Controller PowerBattery Charging Changing Settings7Changing Settings Changing Settings on the RDC2 ControllerProcedure to Set the Exerciser Setting the ExerciserSetting the Exerciser at Controller Power-up Changing the Exercise Settings8Procedure to Set the Exerciser on the RDC2 Controller Main Menu RDC2 Controller MenusEngine Metering Menu Overview MenuVoltage Calibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuVoltage Regulator VR Voltage Adj Setting the ExerciserAdjusting the Display Contrast Genset System MenuScreens on this page do not appear ATS Status MenuChanging ATS Configuration Settings ATS Configuration MenuNetworking Information Menus Date and Time MenuDhcp Networking Status SubmenuNetworking Configuration Submenu OnCue Plus Password PasswordDhcp Submenu 21Network Configuration Submenu 22RBUS Information Submenu Rbus InformationFrom Figure Remote Devices SubmenuProgrammable Interface Module PIM Status Menu 25Load Control Module LCM or Load Shed Kit Status Menu Load Control Module LCM or Load Shed Kit MenusEvent Log Procedure to View Event HistoryRDC2 Controller Operation TP-6880 10/14 DC2 Controller Operation DC2 Generator Set/ Transfer Switch ControllerDescription Controller KeypadButton Button Function LED Indication5Status Displays, Generator Running Exercise Modes Exerciser ResetOnCue Plus Password Maintenance TimerDC2 Controller Operation TP-6880 10/14 Scheduled Maintenance Scheduled Maintenance Service Schedule Low Oil Pressure Shutdown Oil Change ProcedureLubrication System Engine Oil RecommendationFill with oil Reset the maintenance timer on the controllerDrain the oil Replace the oil filterModel Resvl DC2 Resetting the Maintenance TimerSpark Plugs Model Resv RDC2Air Cleaner Service Air Cleaner, 8RESV/RESVL ModelsPaper Element Service Cooling System Air Cleaner, 10/12RESV/RESVL ModelsHazardous noise Can cause hearing loss EZ-273000-J Storage Procedure Scheduled Maintenance TP-6880 10/14 USB Port TroubleshootingFault Messages IntroductionProblem Possible Cause Corrective Action TroubleshootingAnsi Appendix a AbbreviationsLCB Page TP-6880 10/14
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