Kohler 8/10/12RESVL Air Cleaner Service, Air Cleaner, 8RESV/RESVL Models, Paper Element Service

Page 65

5.4Air Cleaner Service

WARNING

Accidental starting.

Can cause severe injury or death.

Disconnect the battery cables before working on the generator set. Remove the negative (--) lead first when disconnecting the battery. Reconnect the negative (--) lead last when reconnecting the battery.

Disabling the generator set. Accidental starting can cause severe injury or death. Before working on the generator set or equipment connected to the set, disable the generator set as follows: (1) Press the generator set off/reset button to shut down the generator set. (2) Disconnect the power to the battery charger, if equipped. (3) Remove the battery cables, negative (--) lead first. Reconnect the negative (--) lead last when reconnecting the battery. Follow these precautions to prevent the starting of the generator set by the remote start/stop switch.

WARNING

Fire.

Can cause severe injury or death.

Do not smoke or permit flames or sparks near fuels or the fuel system.

Servicing the air cleaner. A sudden backfire can cause severe injury or death. Do not operate the generator set with

the air cleaner removed.

5.4.1Air Cleaner, 8RESV/RESVL Models

The engine has a replaceable high-density paper air cleaner element. See Figure 5-6.

Check for a buildup of dirt and debris around the air cleaner system. Keep this area clean. Also check for loose or damaged components. Replace all bent or damaged air cleaner components.

Note: Operating the engine with loose or damaged air cleaner components could allow unfiltered air into the engine causing premature wear and failure.

1

 

2

 

 

1.

Air cleaner base

 

 

2.

Air cleaner element

3

 

3.

Element cover

 

 

 

4.

Air cleaner knob

4

586536

 

 

Figure 5-6Air Cleaner Components

Paper Element Service

Use the following procedure to replace the paper element at the intervals specified in the service schedule. Replace the paper element more often under extremely dusty or dirty conditions.

1.Press the OFF button on the generator set controller.

2.Disconnect the utility power to the generator set.

3.Disconnect the generator set engine starting battery, negative (--) lead first.

4.Loosen the cover retaining knobs and remove the cover.

5.Remove the paper element.

Note: Do not wash the paper element or clean it with pressurized air, as this will damage the element.

6.Replace the element if it is dirty, bent, or damaged.

7.Check the air cleaner base. Make sure it is secure and not bent or damaged. Also check the element cover for damage and fit. Replace all damaged air cleaner components. Remove any loose dirt or debris from the air cleaner base. Wipe the base carefully so that no dirt drops into the intake throat. Check the condition of the rubber seal on the air cleaner stud and replace the seal if necessary.

8.Reinstall the paper element and the air cleaner cover. Secure the cover with the cover retaining knobs.

9.Reconnect the utility power to the generator set.

10.Reconnect the generator set engine starting battery, negative (--) lead last.

TP-6880 10/14

Section 5 Scheduled Maintenance 65

Page 64 Page 66
Image 65
Page 64 Page 66
Contents TP-6880 10/14a RDC2Product Identification Information Accessory Number Accessory DescriptionGenerator Set Identification Numbers Controller IdentificationTable of Contents DC2 Controller Operation Scheduled MaintenanceTroubleshooting Battery Safety Precautions and InstructionsAccidental Starting Accidental starting Can cause severe injury or deathExhaust System Engine Backfire/Flash FireCarbon monoxide Can Cause Fire Can cause severe injury or deathHazardous voltage Will cause severe injury or death Fuel System Hazardous NoiseHot Parts Heavy EquipmentAccessory Literature Transfer Switch LiteratureIntroduction List of Related LiteratureEmission Information NameplateGenerator Set Application Emission Compliance PeriodService Assistance Service Assistance TP-6880 10/14 Descriptions and Service Views RDC2 Controller Features DC2 Controller Features Carburetor Heater AccessoriesProgrammable Interface Module PIM Load Control Module LCM1214 Service Views3Service View Generator Set Operation Prestart ChecklistGenerator Set Operation TP-6880 10/14 Generator Set Operation Exercising the Generator SetSetting the Exerciser Automatic Operation with Other Transfer SwitchesUnloaded Cycle Exercise with Complete System Diagnostics ExerciseSystem Diagnostics Power Failure During Exercise CycleUnloaded Full-Speed Exercise Loaded Full-Speed Exercise with RXT onlyATS Communication Errors FaultsResetting the Controller after a Fault Shutdown ShutdownsFault Message Shutdown SD Condition Check Fault Shutdown SD Condition Check 3Controller Fault MessagesGenerator Enclosure Thermostat Generator Set Operation TP-6880 10/14 RDC2 Controller Operation RDC2 Generator Set/ Transfer Switch ControllerControls and Indicators Button Controller Keypad LED IndicatorsButton Function LED OperationActive Alert LCD DisplayBattery Charging Controller PowerChanging Settings Procedure to Change Settings7Changing Settings Changing Settings on the RDC2 ControllerSetting the Exerciser at Controller Power-up Setting the ExerciserChanging the Exercise Settings Procedure to Set the Exerciser8Procedure to Set the Exerciser on the RDC2 Controller Main Menu RDC2 Controller MenusEngine Metering Menu Overview MenuVoltage Calibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuAdjusting the Display Contrast Setting the ExerciserGenset System Menu Voltage Regulator VR Voltage AdjScreens on this page do not appear ATS Status MenuChanging ATS Configuration Settings ATS Configuration MenuNetworking Information Menus Date and Time MenuDhcp Networking Status SubmenuDhcp Submenu Networking Configuration Submenu OnCue Plus PasswordPassword 21Network Configuration Submenu 22RBUS Information Submenu Rbus InformationFrom Figure Remote Devices SubmenuProgrammable Interface Module PIM Status Menu 25Load Control Module LCM or Load Shed Kit Status Menu Load Control Module LCM or Load Shed Kit MenusEvent Log Procedure to View Event HistoryRDC2 Controller Operation TP-6880 10/14 DC2 Controller Operation DC2 Generator Set/ Transfer Switch ControllerButton Button Function Controller KeypadLED Indication Description5Status Displays, Generator Running Exercise Modes Exerciser ResetOnCue Plus Password Maintenance TimerDC2 Controller Operation TP-6880 10/14 Scheduled Maintenance Scheduled Maintenance Service Schedule Lubrication System Oil Change ProcedureEngine Oil Recommendation Low Oil Pressure ShutdownDrain the oil Reset the maintenance timer on the controllerReplace the oil filter Fill with oilSpark Plugs Resetting the Maintenance TimerModel Resv RDC2 Model Resvl DC2Paper Element Service Air Cleaner ServiceAir Cleaner, 8RESV/RESVL Models Cooling System Air Cleaner, 10/12RESV/RESVL ModelsHazardous noise Can cause hearing loss EZ-273000-J Storage Procedure Scheduled Maintenance TP-6880 10/14 Fault Messages TroubleshootingIntroduction USB PortProblem Possible Cause Corrective Action TroubleshootingAnsi Appendix a AbbreviationsLCB Page TP-6880 10/14
Top Page Image Contents