Kohler 8/10/12RESVL manual DC2 Controller Operation, Scheduled Maintenance, Troubleshooting

Page 4

Table of Contents, continued

3.14

Genset System Menu

40

3.15

ATS Status Menu

41

3.16

ATS Configuration Menu

42

3.17

Date and Time Menu

43

3.18

Networking Information Menus

43

 

3.18.1

Networking Status Submenu

44

 

3.18.2

Networking Configuration Submenu (OnCue Plus Password)

45

 

3.18.3

RBUS Information

47

 

3.18.4

Remote Devices Submenu

48

3.19

Programmable Interface Module (PIM) Status Menu

49

3.20

Load Control Module (LCM) or Load Shed Kit Menus

50

3.21

Event Log

51

Section 4 DC2 Controller Operation

53

4.1

DC2 Generator Set/ Transfer Switch Controller

53

4.2

Controls and Indicators

53

 

4.2.1

Controller Keypad

54

 

4.2.2

LED Indicators

54

 

4.2.3

LCD Display

55

4.3

Controller Power

55

4.4

Battery Charging

55

4.5

Exercise

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

56

 

4.5.1

Exercise Modes

56

 

4.5.2

Setting the Exerciser

56

 

4.5.3

Exerciser Reset

56

4.6

Event Log

56

4.7

Maintenance Timer

57

4.8

OnCue Plus Password

57

Section 5 Scheduled Maintenance

59

5.1

Scheduled Maintenance

60

 

5.1.1

Service Schedule

61

5.2

Lubrication System

62

 

5.2.1

Low Oil Pressure Shutdown

62

 

5.2.2

Oil Check

62

 

5.2.3

Engine Oil Recommendation

62

 

5.2.4

Oil Change Procedure

62

 

5.2.5

Resetting the Maintenance Timer

64

5.3

Spark Plugs

64

5.4

Air Cleaner Service

65

 

5.4.1

Air Cleaner, 8RESV/RESVL Models

65

 

5.4.2

Air Cleaner, 10/12RESV/RESVL Models

66

5.5

Cooling System

66

5.6

Exhaust System

67

5.7

Battery .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

68

5.8

Storage Procedure

69

 

5.8.1

Lubricating System

69

 

5.8.2

Fuel System

69

 

5.8.3

Cylinder Lubrication

69

 

5.8.4

Exterior Preparation

69

 

5.8.5

Battery

69

Section 6 Troubleshooting . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

71

6.1

Introduction

71

6.2

USB Port

71

6.3

Fault Messages

71

6.4

Circuit Protection

71

 

6.4.1

Controller Internal Circuit Protection

71

 

6.4.2

Line Circuit Breaker

71

 

6.4.3

Auxiliary Winding Circuit Breaker

71

6.5

Troubleshooting

72

Appendix A Abbreviations

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

73

Table of Contents

TP-6880 10/14

Image 4
Contents RDC2 TP-6880 10/14aAccessory Number Accessory Description Product Identification InformationGenerator Set Identification Numbers Controller IdentificationTable of Contents Troubleshooting Scheduled MaintenanceDC2 Controller Operation Safety Precautions and Instructions BatteryAccidental Starting Accidental starting Can cause severe injury or deathEngine Backfire/Flash Fire Exhaust SystemCarbon monoxide Can Cause Fire Can cause severe injury or deathFuel System Hazardous Noise Hazardous voltage Will cause severe injury or deathHeavy Equipment Hot PartsTransfer Switch Literature Accessory LiteratureIntroduction List of Related LiteratureNameplate Emission InformationGenerator Set Application Emission Compliance PeriodService Assistance Service Assistance TP-6880 10/14 Descriptions and Service Views RDC2 Controller Features DC2 Controller Features Accessories Carburetor HeaterProgrammable Interface Module PIM Load Control Module LCMService Views 12143Service View Prestart Checklist Generator Set OperationGenerator Set Operation TP-6880 10/14 Exercising the Generator Set Generator Set OperationAutomatic Operation with Other Transfer Switches Setting the ExerciserUnloaded Cycle Exercise with Complete System Diagnostics ExercisePower Failure During Exercise Cycle System DiagnosticsUnloaded Full-Speed Exercise Loaded Full-Speed Exercise with RXT onlyFaults ATS Communication ErrorsResetting the Controller after a Fault Shutdown ShutdownsFault Message Shutdown SD Condition Check 3Controller Fault Messages Fault Shutdown SD Condition CheckGenerator Enclosure Thermostat Generator Set Operation TP-6880 10/14 Controls and Indicators RDC2 Generator Set/ Transfer Switch ControllerRDC2 Controller Operation Controller Keypad LED Indicators ButtonButton Function LED OperationLCD Display Active AlertController Power Battery ChargingChanging Settings Procedure to Change SettingsChanging Settings on the RDC2 Controller 7Changing SettingsSetting the Exerciser Setting the Exerciser at Controller Power-upChanging the Exercise Settings Procedure to Set the Exerciser8Procedure to Set the Exerciser on the RDC2 Controller RDC2 Controller Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu Voltage CalibrationGenerator Set Information Menu Genset Run Time MenuSetting the Exerciser Adjusting the Display ContrastGenset System Menu Voltage Regulator VR Voltage AdjATS Status Menu Screens on this page do not appearATS Configuration Menu Changing ATS Configuration SettingsDate and Time Menu Networking Information MenusNetworking Status Submenu DhcpPassword Networking Configuration Submenu OnCue Plus PasswordDhcp Submenu 21Network Configuration Submenu Rbus Information 22RBUS Information SubmenuRemote Devices Submenu From FigureProgrammable Interface Module PIM Status Menu Load Control Module LCM or Load Shed Kit Menus 25Load Control Module LCM or Load Shed Kit Status MenuProcedure to View Event History Event LogRDC2 Controller Operation TP-6880 10/14 DC2 Generator Set/ Transfer Switch Controller DC2 Controller OperationController Keypad Button Button FunctionLED Indication Description5Status Displays, Generator Running Exerciser Reset Exercise ModesMaintenance Timer OnCue Plus PasswordDC2 Controller Operation TP-6880 10/14 Scheduled Maintenance Scheduled Maintenance Service Schedule Oil Change Procedure Lubrication SystemEngine Oil Recommendation Low Oil Pressure ShutdownReset the maintenance timer on the controller Drain the oilReplace the oil filter Fill with oilResetting the Maintenance Timer Spark PlugsModel Resv RDC2 Model Resvl DC2Air Cleaner, 8RESV/RESVL Models Air Cleaner ServicePaper Element Service Air Cleaner, 10/12RESV/RESVL Models Cooling SystemHazardous noise Can cause hearing loss EZ-273000-J Storage Procedure Scheduled Maintenance TP-6880 10/14 Troubleshooting Fault MessagesIntroduction USB PortTroubleshooting Problem Possible Cause Corrective ActionAppendix a Abbreviations AnsiLCB Page TP-6880 10/14