Kohler 8/10/12RESVL manual DC2 Controller Operation, Scheduled Maintenance, Troubleshooting

Page 4

Table of Contents, continued

3.14	Genset System Menu		40
3.15	ATS Status Menu		41
3.16	ATS Configuration Menu		42
3.17	Date and Time Menu		43
3.18	Networking Information Menus		43
	3.18.1	Networking Status Submenu	44
	3.18.2	Networking Configuration Submenu (OnCue Plus Password)	45
	3.18.3	RBUS Information	47
	3.18.4	Remote Devices Submenu	48
3.19	Programmable Interface Module (PIM) Status Menu		49
3.20	Load Control Module (LCM) or Load Shed Kit Menus		50
3.21	Event Log		51
Section 4 DC2 Controller Operation			53
4.1	DC2 Generator Set/ Transfer Switch Controller		53
4.2	Controls and Indicators		53
	4.2.1	Controller Keypad	54
	4.2.2	LED Indicators	54
	4.2.3	LCD Display	55
4.3	Controller Power		55
4.4	Battery Charging		55
4.5	Exercise	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	56
	4.5.1	Exercise Modes	56
	4.5.2	Setting the Exerciser	56
	4.5.3	Exerciser Reset	56
4.6	Event Log		56
4.7	Maintenance Timer		57
4.8	OnCue Plus Password		57
Section 5 Scheduled Maintenance			59
5.1	Scheduled Maintenance		60
	5.1.1	Service Schedule	61
5.2	Lubrication System		62
	5.2.1	Low Oil Pressure Shutdown	62
	5.2.2	Oil Check	62
	5.2.3	Engine Oil Recommendation	62
	5.2.4	Oil Change Procedure	62
	5.2.5	Resetting the Maintenance Timer	64
5.3	Spark Plugs		64
5.4	Air Cleaner Service		65
	5.4.1	Air Cleaner, 8RESV/RESVL Models	65
	5.4.2	Air Cleaner, 10/12RESV/RESVL Models	66
5.5	Cooling System		66
5.6	Exhaust System		67
5.7	Battery .	. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	68
5.8	Storage Procedure		69
	5.8.1	Lubricating System	69
	5.8.2	Fuel System	69
	5.8.3	Cylinder Lubrication	69
	5.8.4	Exterior Preparation	69
	5.8.5	Battery	69
Section 6 Troubleshooting . . .		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	71
6.1	Introduction		71
6.2	USB Port		71
6.3	Fault Messages		71
6.4	Circuit Protection		71
	6.4.1	Controller Internal Circuit Protection	71
	6.4.2	Line Circuit Breaker	71
	6.4.3	Auxiliary Winding Circuit Breaker	71
6.5	Troubleshooting		72
Appendix A Abbreviations		. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .	73

Table of Contents

TP-6880 10/14

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Contents RDC2 TP-6880 10/14aAccessory Number Accessory Description Product Identification InformationGenerator Set Identification Numbers Controller IdentificationTable of Contents Troubleshooting Scheduled MaintenanceDC2 Controller Operation Safety Precautions and Instructions BatteryAccidental Starting Accidental starting Can cause severe injury or deathEngine Backfire/Flash Fire Exhaust SystemCarbon monoxide Can Cause Fire Can cause severe injury or deathFuel System Hazardous Noise Hazardous voltage Will cause severe injury or deathHeavy Equipment Hot PartsTransfer Switch Literature Accessory LiteratureIntroduction List of Related LiteratureNameplate Emission InformationGenerator Set Application Emission Compliance PeriodService Assistance Service Assistance TP-6880 10/14 Descriptions and Service Views RDC2 Controller Features DC2 Controller Features Accessories Carburetor HeaterProgrammable Interface Module PIM Load Control Module LCMService Views 12143Service View Prestart Checklist Generator Set OperationGenerator Set Operation TP-6880 10/14 Exercising the Generator Set Generator Set OperationAutomatic Operation with Other Transfer Switches Setting the ExerciserUnloaded Cycle Exercise with Complete System Diagnostics ExercisePower Failure During Exercise Cycle System DiagnosticsUnloaded Full-Speed Exercise Loaded Full-Speed Exercise with RXT onlyFaults ATS Communication ErrorsResetting the Controller after a Fault Shutdown ShutdownsFault Message Shutdown SD Condition Check 3Controller Fault Messages Fault Shutdown SD Condition CheckGenerator Enclosure Thermostat Generator Set Operation TP-6880 10/14 Controls and Indicators RDC2 Generator Set/ Transfer Switch ControllerRDC2 Controller Operation Controller Keypad LED Indicators ButtonButton Function LED OperationLCD Display Active AlertController Power Battery ChargingChanging Settings Procedure to Change SettingsChanging Settings on the RDC2 Controller 7Changing SettingsSetting the Exerciser Setting the Exerciser at Controller Power-upChanging the Exercise Settings Procedure to Set the Exerciser8Procedure to Set the Exerciser on the RDC2 Controller RDC2 Controller Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu Voltage CalibrationGenerator Set Information Menu Genset Run Time MenuSetting the Exerciser Adjusting the Display ContrastGenset System Menu Voltage Regulator VR Voltage AdjATS Status Menu Screens on this page do not appearATS Configuration Menu Changing ATS Configuration SettingsDate and Time Menu Networking Information MenusNetworking Status Submenu DhcpPassword Networking Configuration Submenu OnCue Plus PasswordDhcp Submenu 21Network Configuration Submenu Rbus Information 22RBUS Information SubmenuRemote Devices Submenu From FigureProgrammable Interface Module PIM Status Menu Load Control Module LCM or Load Shed Kit Menus 25Load Control Module LCM or Load Shed Kit Status MenuProcedure to View Event History Event LogRDC2 Controller Operation TP-6880 10/14 DC2 Generator Set/ Transfer Switch Controller DC2 Controller OperationController Keypad Button Button FunctionLED Indication Description5Status Displays, Generator Running Exerciser Reset Exercise ModesMaintenance Timer OnCue Plus PasswordDC2 Controller Operation TP-6880 10/14 Scheduled Maintenance Scheduled Maintenance Service Schedule Oil Change Procedure Lubrication SystemEngine Oil Recommendation Low Oil Pressure ShutdownReset the maintenance timer on the controller Drain the oilReplace the oil filter Fill with oilResetting the Maintenance Timer Spark PlugsModel Resv RDC2 Model Resvl DC2Air Cleaner, 8RESV/RESVL Models Air Cleaner ServicePaper Element Service Air Cleaner, 10/12RESV/RESVL Models Cooling SystemHazardous noise Can cause hearing loss EZ-273000-J Storage Procedure Scheduled Maintenance TP-6880 10/14 Troubleshooting Fault MessagesIntroduction USB PortTroubleshooting Problem Possible Cause Corrective ActionAppendix a Abbreviations AnsiLCB Page TP-6880 10/14