Kohler 8/10/12RESVL manual Service Schedule

Page 61

5.1.1

Service Schedule

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Procedure

 

 

 

 

 

 

 

 

 

 

 

 

See

Visually

 

 

 

 

 

System Component or Procedure

Section

Inspect

Check

Change

Clean

Test

Frequency

Fuel

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Flexible lines and connections

 

 

X

 

R

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Main tank supply level

 

 

 

X

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Fuel piping

 

 

X

 

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Lubrication

5.2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Oil level

 

 

 

X

X

 

 

 

8 hours or

 

 

 

 

 

 

 

before use

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Crankcase breather hose

 

 

X

 

 

 

 

Yearly or 500 hours

 

 

 

 

 

 

 

 

 

Change oil

 

 

 

 

X

 

 

Yearly or 100 hours

 

 

 

 

 

 

 

 

 

Replace filter

 

 

 

 

X

 

 

Yearly or 100 hours

 

 

 

 

 

 

 

 

 

 

Cooling

 

5.5

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Air ducts, louvers

 

 

 

X

 

X

 

Yearly

 

 

 

 

 

 

 

 

 

Exhaust Line

5.6

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Leakage

 

 

X

X

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Insulation, fire hazards

 

 

X

 

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Obstructions or combustible materials near

 

 

X

 

 

 

 

Weekly

exhaust outlet

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

DC Electrical System

5.7

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery charger operation, charge rate (if

 

 

X

 

 

 

 

Monthly

equipped)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Remove corrosion, clean and dry battery and rack

 

 

X

 

 

X

 

Yearly

 

 

 

 

 

 

 

 

 

Clean and tighten battery terminals and inspect

 

 

X

X

 

 

 

Yearly

boots

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Battery electrolyte level and specific gravity *

 

 

 

X

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

AC Electrical System

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Tighten control and power wiring connections

 

 

 

X

 

 

 

Yearly

 

 

 

 

 

 

 

 

 

Remote control system, if equipped

 

 

 

 

 

 

X

Monthly

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

X

 

 

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Wire abrasions where subject to motion

 

 

X

X

 

 

 

Six Months

 

 

 

 

 

 

 

 

 

Wire-cable insulation condition

 

 

X

 

 

 

 

3 Years or 500 hours

 

 

 

 

 

 

 

 

 

Engine and Mounting

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

X

 

 

 

 

Weekly

 

 

 

 

 

 

 

 

 

Air cleaner service [

5.4

 

 

150

300

 

 

Yearly or hours

 

 

 

 

 

 

 

shown

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Spark plugs (apply anti-seize lubricant for easy

5.3

 

 

 

X

 

 

Yearly or 500 hours

removal)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Have valve lash checked/adjusted, 8RESV(L)

Engine SM

 

 

 

D

 

 

100 hours

 

 

 

 

 

 

 

 

 

Have valve lash checked/adjusted, 10/12RESV(L)

Engine SM

 

 

 

D

 

 

500 hours

 

 

 

 

 

 

 

 

 

Replace stepper motor coupling and bushing

 

 

 

 

D

 

 

500 hours

 

 

 

 

 

 

 

 

 

Generator

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Visible wear or damage

 

 

X

 

 

 

 

Quarterly

 

 

 

 

 

 

 

 

 

Exercise generator set

 

 

 

 

 

 

X

Weekly

 

 

 

 

 

 

 

 

 

Brushes and collector ring

 

 

D

 

 

D

 

Yearly or 300 hours

 

 

 

 

 

 

 

 

 

Measure and record resistance readings of

 

 

 

 

 

 

 

 

windings with insulation tester (Meggerr, with

 

 

 

 

 

 

D

3 Years

SCR assembly or rectifier and load leads

 

 

 

 

 

 

 

 

 

 

 

 

 

 

disconnected) *

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

General Condition of Equipment

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Evidence of vibration, leakage, excessive noise,

 

 

X

X

 

X

 

Weekly

temperature, or deterioration

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Interior of sound enclosure

 

 

X

 

 

X

 

Quarterly

 

 

 

 

 

 

 

 

 

* Not necessary for maintenance-free batteries.

 

X

Action

 

 

 

 

 

[ Service more frequently under extremely dusty/dirty conditions.

D

Authorized distributor/dealer only

 

Meggerr is a registered trademark of Biddle Instruments.

R

Replace as necessary

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

TP-6880 10/14

Section 5 Scheduled Maintenance 61

Page 60 Page 62
Image 61
Page 60 Page 62
Contents TP-6880 10/14a RDC2Product Identification Information Accessory Number Accessory DescriptionGenerator Set Identification Numbers Controller IdentificationTable of Contents Troubleshooting Scheduled MaintenanceDC2 Controller Operation Battery Safety Precautions and InstructionsAccidental Starting Accidental starting Can cause severe injury or deathExhaust System Engine Backfire/Flash FireCarbon monoxide Can Cause Fire Can cause severe injury or deathHazardous voltage Will cause severe injury or death Fuel System Hazardous NoiseHot Parts Heavy EquipmentAccessory Literature Transfer Switch LiteratureIntroduction List of Related LiteratureEmission Information NameplateGenerator Set Application Emission Compliance PeriodService Assistance Service Assistance TP-6880 10/14 Descriptions and Service Views RDC2 Controller Features DC2 Controller Features Carburetor Heater AccessoriesProgrammable Interface Module PIM Load Control Module LCM1214 Service Views3Service View Generator Set Operation Prestart ChecklistGenerator Set Operation TP-6880 10/14 Generator Set Operation Exercising the Generator SetSetting the Exerciser Automatic Operation with Other Transfer SwitchesUnloaded Cycle Exercise with Complete System Diagnostics ExerciseSystem Diagnostics Power Failure During Exercise CycleUnloaded Full-Speed Exercise Loaded Full-Speed Exercise with RXT onlyATS Communication Errors FaultsResetting the Controller after a Fault Shutdown ShutdownsFault Message Shutdown SD Condition Check Fault Shutdown SD Condition Check 3Controller Fault MessagesGenerator Enclosure Thermostat Generator Set Operation TP-6880 10/14 Controls and Indicators RDC2 Generator Set/ Transfer Switch ControllerRDC2 Controller Operation Button Controller Keypad LED IndicatorsButton Function LED OperationActive Alert LCD DisplayBattery Charging Controller PowerChanging Settings Procedure to Change Settings7Changing Settings Changing Settings on the RDC2 ControllerSetting the Exerciser at Controller Power-up Setting the ExerciserChanging the Exercise Settings Procedure to Set the Exerciser8Procedure to Set the Exerciser on the RDC2 Controller Main Menu RDC2 Controller MenusEngine Metering Menu Overview MenuVoltage Calibration Generator Metering MenuGenset Run Time Menu Generator Set Information MenuAdjusting the Display Contrast Setting the ExerciserGenset System Menu Voltage Regulator VR Voltage AdjScreens on this page do not appear ATS Status MenuChanging ATS Configuration Settings ATS Configuration MenuNetworking Information Menus Date and Time MenuDhcp Networking Status SubmenuPassword Networking Configuration Submenu OnCue Plus PasswordDhcp Submenu 21Network Configuration Submenu 22RBUS Information Submenu Rbus InformationFrom Figure Remote Devices SubmenuProgrammable Interface Module PIM Status Menu 25Load Control Module LCM or Load Shed Kit Status Menu Load Control Module LCM or Load Shed Kit MenusEvent Log Procedure to View Event HistoryRDC2 Controller Operation TP-6880 10/14 DC2 Controller Operation DC2 Generator Set/ Transfer Switch ControllerButton Button Function Controller KeypadLED Indication Description5Status Displays, Generator Running Exercise Modes Exerciser ResetOnCue Plus Password Maintenance TimerDC2 Controller Operation TP-6880 10/14 Scheduled Maintenance Scheduled Maintenance Service Schedule Lubrication System Oil Change ProcedureEngine Oil Recommendation Low Oil Pressure ShutdownDrain the oil Reset the maintenance timer on the controllerReplace the oil filter Fill with oilSpark Plugs Resetting the Maintenance TimerModel Resv RDC2 Model Resvl DC2Air Cleaner, 8RESV/RESVL Models Air Cleaner ServicePaper Element Service Cooling System Air Cleaner, 10/12RESV/RESVL ModelsHazardous noise Can cause hearing loss EZ-273000-J Storage Procedure Scheduled Maintenance TP-6880 10/14 Fault Messages TroubleshootingIntroduction USB PortProblem Possible Cause Corrective Action TroubleshootingAnsi Appendix a AbbreviationsLCB Page TP-6880 10/14
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