Kohler 8/10/12RESVL manual TP-6880 10/14

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TP-6880 10/14

E 2014 by Kohler Co. All rights reserved.

KOHLER CO. Kohler, Wisconsin 53044

Phone 920-457-4441, Fax 920-459-1646

Kohler Power Systems

Asia Pacific Headquarters

7 Jurong Pier Road

Singapore 619159

Phone (65) 6264-6422, Fax (65) 6264-6455

For the nearest KOHLER authorized installation, service, and sales dealer in the US and Canada:

Call 1-800-544-2444 or visit KOHLERPower.com

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Contents RDC2 TP-6880 10/14aAccessory Number Accessory Description Product Identification InformationGenerator Set Identification Numbers Controller IdentificationTable of Contents Troubleshooting Scheduled MaintenanceDC2 Controller Operation Safety Precautions and Instructions BatteryAccidental Starting Accidental starting Can cause severe injury or deathEngine Backfire/Flash Fire Exhaust SystemCarbon monoxide Can Cause Fire Can cause severe injury or deathFuel System Hazardous Noise Hazardous voltage Will cause severe injury or deathHeavy Equipment Hot PartsTransfer Switch Literature Accessory LiteratureIntroduction List of Related LiteratureNameplate Emission InformationGenerator Set Application Emission Compliance PeriodService Assistance Service Assistance TP-6880 10/14 Descriptions and Service Views RDC2 Controller Features DC2 Controller Features Accessories Carburetor HeaterProgrammable Interface Module PIM Load Control Module LCMService Views 12143Service View Prestart Checklist Generator Set OperationGenerator Set Operation TP-6880 10/14 Exercising the Generator Set Generator Set OperationAutomatic Operation with Other Transfer Switches Setting the ExerciserUnloaded Cycle Exercise with Complete System Diagnostics ExercisePower Failure During Exercise Cycle System DiagnosticsUnloaded Full-Speed Exercise Loaded Full-Speed Exercise with RXT onlyFaults ATS Communication ErrorsResetting the Controller after a Fault Shutdown ShutdownsFault Message Shutdown SD Condition Check 3Controller Fault Messages Fault Shutdown SD Condition CheckGenerator Enclosure Thermostat Generator Set Operation TP-6880 10/14 Controls and Indicators RDC2 Generator Set/ Transfer Switch ControllerRDC2 Controller Operation Controller Keypad LED Indicators ButtonButton Function LED OperationLCD Display Active AlertController Power Battery ChargingChanging Settings Procedure to Change SettingsChanging Settings on the RDC2 Controller 7Changing SettingsSetting the Exerciser Setting the Exerciser at Controller Power-upChanging the Exercise Settings Procedure to Set the Exerciser8Procedure to Set the Exerciser on the RDC2 Controller RDC2 Controller Menus Main MenuOverview Menu Engine Metering MenuGenerator Metering Menu Voltage CalibrationGenerator Set Information Menu Genset Run Time MenuSetting the Exerciser Adjusting the Display ContrastGenset System Menu Voltage Regulator VR Voltage AdjATS Status Menu Screens on this page do not appearATS Configuration Menu Changing ATS Configuration SettingsDate and Time Menu Networking Information MenusNetworking Status Submenu DhcpPassword Networking Configuration Submenu OnCue Plus PasswordDhcp Submenu 21Network Configuration Submenu Rbus Information 22RBUS Information SubmenuRemote Devices Submenu From FigureProgrammable Interface Module PIM Status Menu Load Control Module LCM or Load Shed Kit Menus 25Load Control Module LCM or Load Shed Kit Status MenuProcedure to View Event History Event LogRDC2 Controller Operation TP-6880 10/14 DC2 Generator Set/ Transfer Switch Controller DC2 Controller OperationController Keypad Button Button FunctionLED Indication Description5Status Displays, Generator Running Exerciser Reset Exercise ModesMaintenance Timer OnCue Plus PasswordDC2 Controller Operation TP-6880 10/14 Scheduled Maintenance Scheduled Maintenance Service Schedule Oil Change Procedure Lubrication SystemEngine Oil Recommendation Low Oil Pressure ShutdownReset the maintenance timer on the controller Drain the oilReplace the oil filter Fill with oilResetting the Maintenance Timer Spark PlugsModel Resv RDC2 Model Resvl DC2Air Cleaner, 8RESV/RESVL Models Air Cleaner ServicePaper Element Service Air Cleaner, 10/12RESV/RESVL Models Cooling SystemHazardous noise Can cause hearing loss EZ-273000-J Storage Procedure Scheduled Maintenance TP-6880 10/14 Troubleshooting Fault MessagesIntroduction USB PortTroubleshooting Problem Possible Cause Corrective ActionAppendix a Abbreviations AnsiLCB Page TP-6880 10/14