Carrier PTV Operation, Units with Aquazone Complete C Control, Antifreeze Percentages by Volume

Page 38

Table 25 — Approximate Fluid Volume (gal.)

per 100 Ft of Pipe

PIPE

DIAMETER (in.)

VOLUME (gal.)

Copper

1

4.1

 

1.25

6.4

 

1.5

9.2

Rubber Hose

1

3.9

Polyethylene

3/4 IPS SDR11

2.8

 

1 IPS SDR11

4.5

 

11/4 IPS SDR11

8.0

 

1/2 IPS SDR11

10.9

 

2 IPS SDR11

18.0

 

11/4 IPS SCH40

8.3

 

11/2 IPS SCH40

10.9

 

2 IPS SCH40

17.0

LEGEND

IPS — Internal Pipe Size

SCH — Schedule

SDR — Standard Dimensional Ratio

NOTE: Volume of heat exchanger is approximately 1.0 gallon.

Table 26 — Antifreeze Percentages by Volume

 

MINIMUM TEMPERATURE FOR

ANTIFREEZE

 

FREEZE PROTECTION (F)

 

 

10

 

15

20

 

25

Methanol (%)

25

 

21

16

 

10

100% USP Food Grade

38

 

30

22

 

15

Propylene Glycol (%)

 

 

 

 

 

 

 

 

Ethenol

29

 

25

20

 

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Cooling Tower/Boiler Systems — These systems typically use a common loop temperature maintained at 60 to 95 F. Carrier recommends using a closed circuit evaporative cooling tower with a secondary heat exchanger between the tower and the water loop. If an open type cooling tower is used continuously, chemical treatment and filtering will be necessary.

Ground Coupled, Closed Loop and Plateframe Heat Exchanger Well Systems — These systems al- low water temperatures from 30 to 110 F. The external loop field is divided up into 2 in. polyethylene supply and return lines. Each line has valves connected in such a way that upon system start-up, each line can be isolated for flushing using only the system pumps. Locate air separation in the piping sys- tem prior to the fluid re-entering the loop field.

OPERATION

Power Up Mode — The unit will not operate until all the inputs, terminals and safety controls are checked for normal operation.

NOTE: The compressor will have a 5-minute anti-short cycle upon power up.

Units with Aquazone™ Complete C Control

STANDBY — Y and W terminals are not active in Standby mode, however the O and G terminals may be active, depend- ing on the application. The compressor will be off.

COOLING — Y and O terminals are active in Cooling mode. After power up, the first call to the compressor will initiate a 5 to 80 second random start delay and a 5-minute anti-short cycle protection time delay. After both delays are complete, the compressor is energized.

NOTE: On all subsequent compressor calls the random start delay is omitted.

HEATING STAGE 1 — Terminal Y is active in heating stage 1. After power up, the first call to the compressor will initiate a 5 to 80 second random start delay and a 5-minute anti-short cycle protection time delay. After both delays are complete, the compressor is energized.

NOTE: On all subsequent compressor calls the random start delay is omitted.

HEATING STAGE 2 — To enter Stage 2 mode, terminal W is active (Y is already active). Also, the G terminal must be active or the W terminal is disregarded. The compressor relay will remain on and EH1 is immediately turned on. EH2 will turn on after 10 minutes of continual stage 2 demand.

NOTE: EH2 will not turn on (or if on, will turn off) if FP1 tem- perature is greater than 45 F and FP2 is greater than 110 F.

LOCKOUT MODE — The status LED will flash fast in Lockout mode and the compressor relay will be turned off immediately. Lockout mode can be “soft” reset via the Y input or can be “hard” reset via the disconnect. The last fault causing the lockout is stored in memory and can be viewed by entering test mode.

LOCKOUT WITH EMERGENCY HEAT — While in Lock- out mode, if W becomes active, then Emergency Heat mode will occur.

EMERGENCY HEAT — In Emergency Heat mode, terminal W is active while terminal Y is not. Terminal G must be active or the W terminal is disregarded. EH1 is immediately turned on. EH2 will turn on after 5 minutes of continual emergency heat demand.

Units with Aquazone Deluxe D Control

EXTENDED COMPRESSOR OPERATION MONITOR — If the compressor has been on for 4 continuous hours the con- trol will automatically turn off the compressor relay and wait the short cycle time protection time. All appropriate safeties, including the low-pressure switch, will be monitored. If all operations are normal and the compressor demand is still pres- ent, the control will turn the compressor back on.

STANDBY/FAN ONLY — The compressor will be off. The Fan Enable, Fan Speed, and reversing valve (RV) relays will be on if inputs are present. If there is a Fan 1 demand, the Fan Enable will immediately turn on. If there is a Fan 2 demand, the Fan Enable and Fan Speed will immediately turn on.

NOTE: DIP switch 5 on S1 does not have an effect upon Fan 1 and Fan 2 outputs.

HEATING STAGE 1 — In Heating Stage 1 mode, the Fan Enable and Compressor relays are turned on immediately. Once the demand is removed, the relays are turned off and the control reverts to Standby mode. If there is a master/slave or dual compressor application, all compressor relays and related functions will operate per their associated DIP switch 2 setting on S1.

HEATING STAGE 2 — In Heating Stage 2 mode, the Fan Enable and Compressor relays are remain on. The Fan Speed relay is turned on immediately and turned off immediately once the demand is removed. The control reverts to Heating Stage 1 mode. If there is a master/slave or dual compressor application, all compressor relays and related functions will operate per their associated DIP switch 2 setting on S1.

HEATING STAGE 3 — In Heating Stage 3 mode, the Fan Enable, Fan Speed and Compressor relays remain on. The EH1 output is turned on immediately. With continuing Heat Stage 3 demand, EH2 will turn on after 10 minutes. EH1 and EH2 are turned off immediately when the Heating Stage 3 demand is re- moved. The control reverts to Heating Stage 2 mode.

The output signal EH2 will be off if FP1 is greater than 45 F AND FP2 (when shorted) is greater than 110 F during Heating Stage 3 mode. This condition will have a 30-second recogni- tion time. Also, during Heating Stage 3 mode, EH1, EH2, Fan Enable, and Fan Speed will be ON if G input is not active.

EMERGENCY HEAT — In Emergency Heat mode, the Fan Enable and Fan Speed relays are turned on. The EH1 output is turned on immediately. With continuing Emergency Heat de- mand, EH2 will turn on after 5 minutes. Fan Enable and Fan Speed relays are turned off after a 60-second delay. The control reverts to Standby mode.

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Contents Contents Safety ConsiderationsInstallation GeneralPhysical Data 50PTH, PTV, PTD026-072 Units 50PTH026-072 Dimensional Data Typical Installation 50PTH Unit Aux Electric Heat Disconnect50PTV Dimensional Data 50PTD Dimensional Data Side Discharge Back DischargeRotate Install Condensate DrainMount the Unit Move to SideHorizontal Unit Pitch Trap Condensate DrainTypical Ground-Water Piping Installation Drains field-installedMetal Hose Minimum Bend Radii Wire Field Power SupplyWater Quality Guidelines 50PTH,PTV,PTD Electrical Data Alarm Relay Contacts Sensor, Water Coil Freeze ProtectionRVS TransECM BM ECM Alarm Relay Contacts Discharge Temp Switch Relay/Contactor Coil A50-8363 A50 8364LWT SPTA50-8571 Wshp Open ControlSPT Sensors Rnet Wiring SpecificationsField-Supplied Sensors for Wshp Open Controller Wire Terminal Wire Field ControlsRnet Wiring A50-8443A50-8441 A50-8141A50-7764tf A50-8442Heating Settings Cooling SettingsDehumidificaton Mode Settings CFM Adjust SettingsBlower Performance Data Wshp Open High Fan Airflow PRE-START-UPWshp Open Fan Only / Low Fan and Med Fan Airflow Field Selectable Inputs Complete C Control Jumper SettingsDeluxe D Control Jumper Settings Humidistat/Dehumidistat Logic Deluxe D DIP Switch Settings DIP Switch Block S2 Accessory 1 Relay OptionsDIP Switch Block S2 Accessory 2 Relay Options Units with Modulating Hot Water Reheat HWR OptionMode Input Output HWR Operating ModesA50-8145 Water Out START-UPOperating Limits Operating Limits 50PTH, PTV, PTD UnitsWater Temperature Change Through Heat Exchanger Unit Start-Up Cooling ModeUnit Start-Up Heating Mode Suction Discharge Super Sub Water Air Temp Unit Start-Up with Wshp Open Controls A50-8444PTD Unit 50PTH, PTV Water Temperature F GPMCoaxial Water Pressure Drop 026 038 049Operation Approximate Fluid Volume gal Per 100 Ft of PipeAntifreeze Percentages by Volume Units with Aquazone Complete C ControlUnits with Wshp Open Multiple Protocol Page Page LED Fault Description Code Complete C Control LED Code Fault DescriptionsLED Status Description of Operation Alarm Relay Complete C and Deluxe D Board System TestAlarm Relay Aquazone Deluxe D Control LED IndicaService Air Coil Fan Motor Removal TroubleshootingRefrigerant Charging Replacing the Wshp Open Controller’s Bat70.0 90.080.0 KOhm 60.0 50.0Page ECM Troubleshooting Fault Description SolutionECM Pin Connectors A50-8448ECM Troubleshooting Flow Diagram A50-8447Good Practices Wshp TroubleshootingFault Heating Cooling Possible Cause Solution Over/Under Voltage Code 7 Auto ResettingNo Fault Code Shown Performance MonitorLow Suction Pressure Temperature in HeatingHigh Head Pressure Low Discharge AirStatus Appendix a Wshp Open Screen ConfigurationAlarm Status SensorSystem Settings Appendix a Wshp Open Screen ConfigurationMaintenance ConfigurationSchedule Test Appendix a Wshp Screen Open ConfigurationService Screen Name Configuration ServicePoint Name Password Editable Range Default Level Alarm Page Page Copyright 2010 Carrier Corporation 50PTH,PTV,PTD START-UP Checklist II. START-UPA50-8449 Heating Cycle AnalysisCooling Cycle Analysis A50-8450