Graco H25, H50, H40 Ground system, Check hydraulic fluid level, Lubrication system setup

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Setup

12.Ground system

a.Reactor: is grounded through power cord. See page 25.

b.Spray gun: connect whip hose ground wire to FTS, page 27. Do not discon- nect wire or spray without whip hose.

c.Fluid supply containers: follow your local code.

d.Object being sprayed: follow your local code.

e.Solvent pails used when flushing: follow your local code. Use only metal pails, which are conductive, placed on a grounded surface. Do not place pail on a nonconductive surface, such as paper or cardboard, which interrupts ground- ing continuity

f.To maintain grounding continuity when flushing or relieving pressure, hold a metal part of spray gun firmly to the side of a grounded metal pail, then trigger gun.

13.Check hydraulic fluid level

Hydraulic reservoir is filled at the factory. Check fluid level before operating the first time, and weekly thereafter. See Mainte- nance, page 44.

14.Lubrication system setup

Component A (ISO) Pump: Fill ISO lube reservoir (LR) with Graco Throat Seal Liq- uid (TSL), Part 206995 (supplied).

a.Lift the lubricant reservoir (LR) out of the bracket (RB) and remove the con- tainer from the cap.

ST

RT

RB

LR

ti9911a

b.Fill with fresh lubricant. Thread the res- ervoir onto the cap assembly and place it in the bracket (RB).

c.Push the larger diameter supply tube (ST) approximately 1/3 of the way into the reservoir.

d.Push the smaller diameter return tube (RT) into the reservoir until it reaches the bottom.

Important: The return tube (RT) must reach the bottom of the reservoir, to ensure that isocyanate crystals will set- tle to the bottom and not be siphoned into the supply tube (ST) and returned to the pump.

e.The lubrication system is ready for operation. No priming is required.

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Contents Operation Important Safety InstructionsContents Systems GCP2R2 Series ModelsApprovals XP2 SeriesSupplied Manuals Reactor Electrical DiagramsReactor Hydraulic Proportioner Part Description Part DescriptionRelated Manuals Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Parts Hazard Isocyanate Conditions Important Two-Component Material InformationMaterial Self-ignition Keep Components a and B SeparateChanging Materials Foam Resins with 245 fa Blowing AgentsKey for FIG Typical Installation, with circulationSide Supply Detail Side Supply Detail MTypical Installation, without circulation Typical Installation, without circulationComponent Identification Detail of Serial No Plate inside cabinet Detail of Reactor Fluid Manifold shroud removed for clarityRed Stop Button Temperature Controls and IndicatorsMain Power Switch Target Temperature Key/LED Actual Temperature Key/LEDTemperature Scale Keys/LEDs Temperature Arrow KeysSize Component Circuit BreakersMotor ON/OFF Key/LED PSI/BAR Keys/LEDs Motor Controls and IndicatorsPark Key/LED Pressure Key/LEDCycle Count Key/LED Spray AdjustmentsHydraulic Pressure Control Knob Motor Control Arrow KeysGeneral equipment guidelines SetupLocate Reactor Electrical Requirements KW/Full Load Amps Phase Amps WattsElectrical Requirements Full Load Voltage Peak System PartCord Specification Power Cord RequirementsConnect electrical cord Part Model AWG mmConnect feed pumps Connect pressure relief lines Install Fluid Temperature Sensor FTSClose gun fluid manifold valves a and B Connect heated hoseConnect whip hose to gun fluid mani- fold Pressure check hoseCheck hydraulic fluid level Lubrication system setupGround system Check generator fuel level StartupSet temperatures Manual current control mode only Set pressure Change pressure imbalance setting optionalPSI BAR Available Pressure Imbalance SettingsSpraying Open gun fluid manifold valves a and B Standby Shutdown Pressure Relief Procedure Lation Fluid CirculationCirculation Through Gun Manifold Code Code Name Alarm Zone Diagnostic CodesCode Code Name Alarm or Motor Control Diagnostic CodesFrequency of Oil Changes Ambient Recommended Temperature MaintenanceFluid Inlet Strainer Fluid Inlet Strainer ScreenPump Lubrication System Pump Lubrication SystemFlushing Top View DimensionsDimension In. mm Category Data Technical DataCoatings Performance Chart Performance ChartsFoam Performance Chart Flow Rate in gpm lpm 110Graco Information Graco Standard Warranty