Graco Essential Guide to Lubrication Systems in Paint Sprayers

Page 46

Pump Lubrication System

Check the condition of the ISO pump lubricant daily. Change the lubricant if it becomes a gel, its color darkens, or it becomes diluted with isocyanate.

Gel formation is due to moisture absorption by the pump lubricant. The interval between changes depends on the environment in which the equipment is operating. The pump lubrica- tion system minimizes exposure to moisture, but some contamination is still possible.

Lubricant discoloration is due to continual seepage of small amounts of isocyanate past the pump packings during operation. If the packings are operating properly, lubricant replacement due to discoloration should not be necessary more often than every 3 or 4 weeks.

To change pump lubricant:

1.Relieve pressure, page 39.

2.Lift the lubricant reservoir (LR) out of the bracket (RB) and remove the container from the cap. Holding the cap over a suit- able container, remove the check valve and allow the lubricant to drain. Reattach the check valve to the inlet hose. See FIG. 7.

3.Drain the reservoir and flush it with clean lubricant.

4.When the reservoir is flushed clean, fill with fresh lubricant.

5.Thread the reservoir onto the cap assembly and place it in the bracket.

6.Push the larger diameter supply tube (ST) approximately 1/3 of the way into the reser- voir.

7.Push the smaller diameter return tube (RT) into the reservoir until it reaches the bot- tom.

Maintenance

Important: The return tube (RT) must reach the bottom of the reservoir, to ensure that isocyanate crystals will set- tle to the bottom and not be siphoned into the supply tube (ST) and returned to the pump.

8.The lubrication system is ready for opera- tion. No priming is required.

ST

RT

RB

LR

ti9911a

ST

RT

LR

ti9887a

FIG. 7. Pump Lubrication System

46

312062W

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Contents Important Safety Instructions OperationContents Systems GCP2R2 Models SeriesXP2 Series ApprovalsReactor Hydraulic Proportioner Part Description Reactor Electrical DiagramsSupplied Manuals Part DescriptionRelated Manuals Electric Shock Hazard Skin Injection Hazard Pressurized Aluminum Parts Hazard Material Self-ignition Important Two-Component Material InformationIsocyanate Conditions Keep Components a and B SeparateFoam Resins with 245 fa Blowing Agents Changing MaterialsSide Supply Detail Typical Installation, with circulationKey for FIG Side Supply Detail MTypical Installation, without circulation Typical Installation, without circulationComponent Identification Detail of Reactor Fluid Manifold shroud removed for clarity Detail of Serial No Plate inside cabinetMain Power Switch Temperature Controls and IndicatorsRed Stop Button Temperature Scale Keys/LEDs Actual Temperature Key/LEDTarget Temperature Key/LED Temperature Arrow KeysCircuit Breakers Size ComponentPark Key/LED Motor Controls and IndicatorsMotor ON/OFF Key/LED PSI/BAR Keys/LEDs Pressure Key/LEDHydraulic Pressure Control Knob Spray AdjustmentsCycle Count Key/LED Motor Control Arrow KeysLocate Reactor SetupGeneral equipment guidelines Electrical Requirements Phase Amps WattsElectrical Requirements KW/Full Load Amps Full Load Voltage Peak System PartConnect electrical cord Power Cord RequirementsCord Specification Part Model AWG mmConnect feed pumps Install Fluid Temperature Sensor FTS Connect pressure relief linesConnect whip hose to gun fluid mani- fold Connect heated hoseClose gun fluid manifold valves a and B Pressure check hoseGround system Lubrication system setupCheck hydraulic fluid level Startup Check generator fuel levelSet temperatures Manual current control mode only Change pressure imbalance setting optional Set pressureAvailable Pressure Imbalance Settings PSI BARSpraying Open gun fluid manifold valves a and B Standby Shutdown Pressure Relief Procedure Fluid Circulation LationCirculation Through Gun Manifold Diagnostic Codes Code Code Name Alarm ZoneMotor Control Diagnostic Codes Code Code Name Alarm orMaintenance Frequency of Oil Changes Ambient Recommended TemperatureFluid Inlet Strainer Screen Fluid Inlet StrainerPump Lubrication System Pump Lubrication SystemFlushing Dimension In. mm DimensionsTop View Technical Data Category DataFoam Performance Chart Performance ChartsCoatings Performance Chart 110 Flow Rate in gpm lpmGraco Standard Warranty Graco Information