Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For the latest information about Graco products, visit www.graco.com.
To place an order, contact your Graco Distributor or call to identify the nearest distributor. Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
For patent information, see www.graco.com/patents.
Original Instructions. This manual contains English. MM 332564
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA Copyright 2014, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
www.graco.com
Revision B, September 2014
Important Safety Instructions
ProMix PD2K Proportioner for Automatic Spray Applications
Contents
Manual No
Related Manuals
Manual No Description
0359
Models
ECB Labels
Model AC2000 High Pressure Identification Label
Fire and Explosion Hazard
Intrinsic Safety
Personal Protective Equipment
Important Isocyanate ISO Information
Isocyanate Conditions
Keep Components a and B Separate
Moisture Sensitivity of Isocyanates
General Information
ADM Display
USB Download Procedure
Advanced Display Module ADM
USB Upload Procedure
ADM Keys and Indicators
ADM Keys and Indicators Function
Key Function
Soft Key Icons
Soft Key Functions
Key Function
Navigating the Screens
Screen Icons
Pre-Operation Tasks
Pre-operation Checklist
Power On
Valve Settings
Initial System Setup
Flush Before Using Equipment
Without Color Change
With Color Change
Operation Using Automatic Display Module ADM
Prime and Fill the System
Spraying
Purging
Flush Mixed Material
Shutdown
Flush the System
Single Color System
Color Change System
Operation Using a Programmable Logic Controller PLC
Network Communications and Discrete I/O
Discrete I/O
PD2K Discrete I/O Connections
Digital Inputs
Analog Inputs
Discrete I/O Connections on Efcm
KEY
CGM Kits
Communication Gateway Module CGM Details
CGM Overview
Output Register 00 Current System Mode
Number Operation Mode Description
Network Communication I/O Data Map
ProMix PD2K Network Outputs
Output Registers 01, 02, 03, and 04 Pump Status
Pump States for Output Registers Description Ber
Output Register 05 Actual Mix Flow
Output Register 06 Actual Mix Ratio
Output Register 14 Active Recipe Potlife Timeout Set Point
Output Register 27 Safety Interlock Input Status
Output Registers 28 36 DCS Command Structure
Output Register 12 Active Recipe Material B Flush Sequence
Output Register 37 Time
Output Register 38 40 Software Version
Operation Using a Programmable Logic Controller PLC
Network Output Data Map Read Only
None
PSI
= Busy
= ACK
= NAK
= ERR
Input Register 00 System Mode Command
ProMix PD2K Network Inputs
Input Register 07 Go to Recipe Number
Input Register 02 Flush/Prime Pump Command
Input Register 03 Mix Pump 1 Control Set Point
Input Register 08 Clear Active Alarm
Input Registers 14 21 DCS Command Structure
Input Register 09 Job Complete
Input Register 10 Gun 1 Trigger
Operation Using a Programmable Logic Controller PLC
Network Input Data Map Write/Read
40180 Gun 3 Trigger Uint32
Operation Flow Charts
Purge Mode Sequence
Flush Pump Command
Inactive Pump Flush and Prime Sequences
Color Change Sequence
Change
Mixing Sequence
Standby Mix Ready? no
Alarm Clearing Sequence
Clear Active Alarm
Network Communication Dynamic Command Structure DCS
Dynamic Command Description
List of DCS Commands
Dynamic Commands with Command ID
Write User ID
DCS
Write Recipe
Write Flush Sequence
Write Fluid Control Mode
Read User ID
Read Recipe
Read Flush Sequence
Read Fluid Control Mode
Read Job Info
Yymmdd
Example Ascii Character String Decode Algorithm
Read Alarm Info
Yymmdddw
Read Event Info
Flow Control System
Home Screen
Run Mode Screens
Opening Screen
Home Screen Key Description Details
See Advanced Screen 1, page 82, to set
Key Description
Key Description
Spray Screen, in Standby Mode
Spray Screen
Fill Screen
Fill Screen, Color a Selected
Usage Screen
Usage Screen
Events Screen
Errors Screen
Jobs Screen
Setup Mode Screens
Password Screen
System Screen
Mix Idle Timeout
Mix No Flow Timeout
Low Flow Timeout
Mix Pressure Tolerance
Gun Hose Length
Gun Hose Diameter
Mix At Wall
Hose Length and Diameter
Enable
Gateway ID
Gun Trigger Signal
Flow Control Setpoint Signal
Fluid Control
Manual Override
Recipe Screen
Flush Screen
Pump Screen
Default Settings Selected
Default Settings Not Selected
Pressure Alarm and Deviation Limits
Pump Screen 3, Pressure Monitoring Disabled
Calibration Screens
Calibrate Screen
Volume Check Screen
Enter Measured Volume of Solvent
Maintenance Screens
Maintenance Screen
Maintenance Screen 4, Color Valve Resets
Advanced Screen
Enable USB Downloads/Uploads
Log 90% Full Advisory Enabled
Display Units
Download Depth
Perform the pressure check
Calibration Checks
Pump Pressure Check
Pump Volume Check
Solvent Meter Calibration
Scroll to Calibrate Screen 3,
Multiple Color Systems
Color Change
Single Color Systems
Gun Trigger Input Function
System Errors
To Clear Error and Restart
Mix Errors Code Type Description Problem Cause Solution
Error Codes
Purge Errors Code Type Description Problem Cause Solution
Pumping Errors Code Type Description Problem Cause Solution
Code Type Description Problem Cause Solution
EBH#
SAD1
Pressure Errors Code Type Description Problem Cause Solution
Qadx
Qbdx
System Errors Code Type Description Problem Cause Solution
Emix
CA0X
CAC#
Cddx
Cagx
CDC#
USB Errors Code Type Description Problem Cause Solution
Wxuu
Wxud
USB
B9SX
B9AX
B9BX
Calibration Errors Code Type Name Description
END#
ENS0
ENT#
Maintenance Errors
Code Type Name Description
Maintenance
Preventive Maintenance Schedule
Cleaning the ADM
Flushing
Technical Data
Positive Displacement Metric Proportioner
For Graco Canada Customers
Graco Standard Warranty
Graco Information