Graco 332564B important safety instructions SAD1

Page 92

System Errors

Code	Type	Description	Problem	Cause	Solution

F1F#	Alarm	Flow Low	There has been no ﬂow	There is a restriction on	Make sure there are no
		Fill Pump #	or low ﬂow during a	the outlet side of the	restrictions in the color
			pump ﬁll operation.	pump or color stack.	stack and that the dump
					valve is actuating.
				Thick viscosity paint	Increase non-mix
				requires more pressure	pressure if necessary
				to pump.	to create ﬂow during
					the ﬁll function.
				The pumps do not	Increase non-mix
				have to move for the	pressure if necessary
				system to build enough	to create ﬂow during
				pressure to meet the	the ﬁll function.
				setpoint.
F1S#	Alarm	Flow Low	There has been no ﬂow	Restriction in the outlet	Make sure there are
		Purge Pump	or low ﬂow during a	side of the pump or	no restrictions in the
		#	pump purge operation.	color stack resulting in	system. Increase
				the solvent ﬂow being	non-mix pressure if
				too low.	necessary to create
					ﬂow during the purge
					function.
F7D#	Alarm	Flow	The pump ﬂow	There is a leak in the	Verify there are no
		Detected	exceeded 20 cc/min	system or the gun was	leaks in the system.
		Pump #	ﬂow coming into Idle	open when the system	Make sure the air ﬂow
			mode.	went into Idle mode.	switch is actuating
					properly. Do not
					trigger the gun without
					atomizing air.
F8D1	Alarm	Flow Not	No ﬂow while mixing.	Restriction in the outlet	Make sure there are
		Detected		side of the pump or	no restrictions in the
				color stack.	system.
F9D#	Alarm	Flow	The pump ﬂow rate	Potential leak in the	Check the system for
		Unstable	did not stabilize while	system.	leaks and run manual
		Pump #	entering Idle mode.		stall test.
SAD1	Alarm	Atomizing	Air ﬂow switch is	Atomizing air supply	Make sure atomizing
		Solvent	active while solvent,	was not shut off before	air is shut off before
			diluted material, or an	purging or ﬁlling spray	purging or ﬁlling the
			unknown material is in	gun.	spray gun. Use an
			the gun.		AA cutoff valve on the
					atomizing air supply.

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332564B

Image 92

Contents

Important Safety Instructions ProMix PD2K Proportioner for Automatic Spray ApplicationsContents Manual No Related ManualsManual No Description 0359 ModelsECB Labels Model AC2000 High Pressure Identiﬁcation Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Important Isocyanate ISO Information Isocyanate ConditionsKeep Components a and B Separate Moisture Sensitivity of IsocyanatesGeneral Information ADM Display USB Download ProcedureAdvanced Display Module ADM USB Upload Procedure ADM Keys and Indicators ADM Keys and Indicators FunctionKey Function Soft Key IconsSoft Key Functions Key Function Navigating the Screens Screen IconsPre-Operation Tasks Pre-operation ChecklistPower On Valve Settings Initial System SetupFlush Before Using Equipment Without Color Change With Color ChangeOperation Using Automatic Display Module ADM Prime and Fill the SystemSpraying Purging Flush Mixed MaterialShutdown Flush the SystemSingle Color System Color Change SystemOperation Using a Programmable Logic Controller PLC Network Communications and Discrete I/ODiscrete I/O PD2K Discrete I/O ConnectionsDigital Inputs Analog InputsDiscrete I/O Connections on Efcm KEYCGM Kits Communication Gateway Module CGM DetailsCGM Overview Output Register 00 Current System Mode Number Operation Mode DescriptionNetwork Communication I/O Data Map ProMix PD2K Network OutputsOutput Registers 01, 02, 03, and 04 Pump Status Pump States for Output Registers Description BerOutput Register 05 Actual Mix Flow Output Register 06 Actual Mix RatioOutput Register 14 Active Recipe Potlife Timeout Set Point Output Register 27 Safety Interlock Input StatusOutput Registers 28 36 DCS Command Structure Output Register 12 Active Recipe Material B Flush SequenceOutput Register 37 Time Output Register 38 40 Software VersionOperation Using a Programmable Logic Controller PLC Network Output Data Map Read Only NonePSI = Busy = ACK= NAK = ERRInput Register 00 System Mode Command ProMix PD2K Network InputsInput Register 07 Go to Recipe Number Input Register 02 Flush/Prime Pump CommandInput Register 03 Mix Pump 1 Control Set Point Input Register 08 Clear Active Alarm Input Registers 14 21 DCS Command StructureInput Register 09 Job Complete Input Register 10 Gun 1 TriggerOperation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Operation Flow Charts Purge Mode SequenceFlush Pump Command Inactive Pump Flush and Prime SequencesColor Change Sequence ChangeMixing Sequence Standby Mix Ready? noAlarm Clearing Sequence Clear Active AlarmNetwork Communication Dynamic Command Structure DCS Dynamic Command DescriptionList of DCS Commands Dynamic Commands with Command IDWrite User ID DCSWrite Recipe Write Flush Sequence Write Fluid Control Mode Read User IDRead Recipe Read Flush SequenceRead Fluid Control Mode Read Job Info YymmddExample Ascii Character String Decode Algorithm Read Alarm InfoYymmdddw Read Event Info Flow Control System Home Screen Run Mode ScreensOpening Screen Home Screen Key Description Details See Advanced Screen 1, page 82, to setKey Description Key Description Spray Screen, in Standby Mode Spray ScreenFill Screen Fill Screen, Color a SelectedUsage Screen Usage ScreenEvents Screen Errors ScreenJobs Screen Setup Mode Screens Password ScreenSystem Screen Mix Idle Timeout Mix No Flow TimeoutLow Flow Timeout Mix Pressure ToleranceGun Hose Length Gun Hose DiameterMix At Wall Hose Length and DiameterEnable Gateway IDGun Trigger Signal Flow Control Setpoint SignalFluid Control Manual OverrideRecipe Screen Flush Screen Pump Screen Default Settings Selected Default Settings Not SelectedPressure Alarm and Deviation Limits Pump Screen 3, Pressure Monitoring DisabledCalibration Screens Calibrate ScreenVolume Check Screen Enter Measured Volume of Solvent Maintenance Screens Maintenance ScreenMaintenance Screen 4, Color Valve Resets Advanced Screen Enable USB Downloads/Uploads Log 90% Full Advisory EnabledDisplay Units Download DepthPerform the pressure check Calibration ChecksPump Pressure Check Pump Volume Check Solvent Meter Calibration Scroll to Calibrate Screen 3,Multiple Color Systems Color ChangeSingle Color Systems Gun Trigger Input Function System ErrorsTo Clear Error and Restart Mix Errors Code Type Description Problem Cause Solution Error Codes Purge Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution Code Type Description Problem Cause Solution EBH#SAD1 Pressure Errors Code Type Description Problem Cause Solution Qadx QbdxSystem Errors Code Type Description Problem Cause Solution EmixCA0X CAC#Cddx CagxCDC# USB Errors Code Type Description Problem Cause Solution Wxuu WxudUSB B9SX B9AXB9BX Calibration Errors Code Type Name Description END#ENS0 ENT#Maintenance Errors Code Type Name DescriptionMaintenance Preventive Maintenance ScheduleCleaning the ADM FlushingTechnical Data Positive Displacement Metric ProportionerFor Graco Canada Customers Graco Standard WarrantyGraco Information