Graco 332564B Output Registers 01, 02, 03, and 04 Pump Status, Output Register 05 Actual Mix Flow

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Operation Using a Programmable Logic Controller (PLC)

OUTPUT REGISTERS 01, 02, 03, and 04: Pump Status

The Pump Status registers contain a number that indicates the state of Pumps 1 — 4. This status can be used for general monitoring of the pump state, or as an indicator for driving independent pump operations. See INPUT REGISTER 02: Flush/Prime Pump Command, page 36.

Table 4 Pump States for Output Registers 01–04

Nu-

Pump

Description

m-

State

 

ber

 

 

0

Off

The pump is powered down or

 

 

not enabled.

1

Standby

The pump is powered but not

 

 

currently active.

2

Busy

The pump is currently in

 

 

a recipe change or mixing

 

 

operation.

3

Flushing

The pump is currently flushing

 

 

with solvent

4

Priming

The pump is currently priming

 

 

with material.

OUTPUT REGISTER 05: Actual Mix Flow

The Actual Mix Flow register reports back the instantaneous mixing flow rate in cc/min.

NOTE: This register is valid only during a mix operation.

OUTPUT REGISTER 06: Actual Mix Ratio

The Actual Mix Ratio register contains the instantaneous calculated mix ratio.

•The value reported is the ratio antecedent multiplied by 100. The ratio consequent is always 1.

Example: Value = 250 >> A mix ratio of 2.5:1 (Material A to Material B)

•If the current recipe ratio is 0:1 (1K recipe) this value will be 0.

This register is valid only during a mix operation.

OUTPUT REGISTER 07: Actual Mix Potlife Remaining

The Actual Potlife Remaining register contains the current amount of time remaining in the active recipe’s potlife in seconds.

NOTE: If potlife is disabled for the active recipe or at initial startup this value will be 0xFFFFFFFF.

OUTPUT REGISTER 08: Active Recipe Number

The Active Recipe Number register contains the number of the active recipe (1 – 60).

•This value is 0 if the system was flushed.

•This value is 61 if the system does not know the current loaded recipe, if the recipe is invalid, or at initial startup.

OUTPUT REGISTER 09: Active Recipe Material A

The Active Recipe Material A register contains the number of the Color (1 – 30) that is associated with the current recipe.

•This value is 0 if the system was flushed.

•This value is 61 if the current recipe is invalid or at initial startup.

OUTPUT REGISTER 10: Active Recipe Material B

The Active Recipe Material B data register contains the number of the Catalyst (31 – 34) that is associated with the current recipe.

•This value is 0 if the system was flushed.

•This value is 61 if the current recipe is invalid or at initial startup.

•This value is 0 if the current recipe ratio is 0:1 (1K recipe).

OUTPUT REGISTER 11: Active Recipe Material A Flush Sequence

The Active Recipe Material A Flush Sequence register contains the number of the Flush Sequence (1 – 5) that is associated with the Color pump of the current recipe.

If the current recipe is invalid this value reflects the Flush Sequence associated with Material A pump of recipe 0.

332564B

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Contents ProMix PD2K Proportioner for Automatic Spray Applications Important Safety InstructionsContents Manual No Related ManualsManual No Description 0359 ModelsECB Labels Model AC2000 High Pressure Identification Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Isocyanate Conditions Important Isocyanate ISO InformationKeep Components a and B Separate Moisture Sensitivity of IsocyanatesGeneral Information ADM Display USB Download ProcedureAdvanced Display Module ADM USB Upload Procedure ADM Keys and Indicators Function ADM Keys and IndicatorsKey Function Soft Key IconsSoft Key Functions Key Function Screen Icons Navigating the ScreensPre-Operation Tasks Pre-operation ChecklistPower On Valve Settings Initial System SetupFlush Before Using Equipment With Color Change Without Color ChangePrime and Fill the System Operation Using Automatic Display Module ADMSpraying Flush Mixed Material PurgingFlush the System ShutdownSingle Color System Color Change SystemNetwork Communications and Discrete I/O Operation Using a Programmable Logic Controller PLCDiscrete I/O PD2K Discrete I/O ConnectionsAnalog Inputs Digital InputsKEY Discrete I/O Connections on EfcmCGM Kits Communication Gateway Module CGM DetailsCGM Overview Number Operation Mode Description Output Register 00 Current System ModeNetwork Communication I/O Data Map ProMix PD2K Network OutputsPump States for Output Registers Description Ber Output Registers 01, 02, 03, and 04 Pump StatusOutput Register 05 Actual Mix Flow Output Register 06 Actual Mix RatioOutput Register 27 Safety Interlock Input Status Output Register 14 Active Recipe Potlife Timeout Set PointOutput Registers 28 36 DCS Command Structure Output Register 12 Active Recipe Material B Flush SequenceOutput Register 38 40 Software Version Output Register 37 TimeOperation Using a Programmable Logic Controller PLC None Network Output Data Map Read OnlyPSI = ACK = Busy= NAK = ERRProMix PD2K Network Inputs Input Register 00 System Mode CommandInput Register 07 Go to Recipe Number Input Register 02 Flush/Prime Pump CommandInput Register 03 Mix Pump 1 Control Set Point Input Registers 14 21 DCS Command Structure Input Register 08 Clear Active AlarmInput Register 09 Job Complete Input Register 10 Gun 1 TriggerOperation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Purge Mode Sequence Operation Flow ChartsInactive Pump Flush and Prime Sequences Flush Pump CommandChange Color Change SequenceStandby Mix Ready? no Mixing SequenceClear Active Alarm Alarm Clearing SequenceDynamic Command Description Network Communication Dynamic Command Structure DCSDynamic Commands with Command ID List of DCS CommandsWrite User ID DCSWrite Recipe Write Flush Sequence Read User ID Write Fluid Control ModeRead Flush Sequence Read RecipeRead Fluid Control Mode Yymmdd Read Job InfoExample Ascii Character String Decode Algorithm Read Alarm InfoYymmdddw Read Event Info Flow Control System Home Screen Run Mode ScreensOpening Screen See Advanced Screen 1, page 82, to set Home Screen Key Description DetailsKey Description Key Description Spray Screen Spray Screen, in Standby ModeFill Screen, Color a Selected Fill ScreenUsage Screen Usage ScreenEvents Screen Errors ScreenJobs Screen Password Screen Setup Mode ScreensSystem Screen Mix No Flow Timeout Mix Idle TimeoutLow Flow Timeout Mix Pressure ToleranceGun Hose Diameter Gun Hose LengthMix At Wall Hose Length and DiameterGateway ID EnableFlow Control Setpoint Signal Gun Trigger SignalFluid Control Manual OverrideRecipe Screen Flush Screen Pump Screen Default Settings Not Selected Default Settings SelectedPump Screen 3, Pressure Monitoring Disabled Pressure Alarm and Deviation LimitsCalibrate Screen Calibration ScreensVolume Check Screen Enter Measured Volume of Solvent Maintenance Screen Maintenance ScreensMaintenance Screen 4, Color Valve Resets Advanced Screen Log 90% Full Advisory Enabled Enable USB Downloads/UploadsDisplay Units Download DepthPerform the pressure check Calibration ChecksPump Pressure Check Pump Volume Check Scroll to Calibrate Screen 3, Solvent Meter CalibrationMultiple Color Systems Color ChangeSingle Color Systems Gun Trigger Input Function System ErrorsTo Clear Error and Restart Mix Errors Code Type Description Problem Cause Solution Error CodesPurge Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution EBH# Code Type Description Problem Cause SolutionSAD1 Pressure Errors Code Type Description Problem Cause Solution Qbdx QadxEmix System Errors Code Type Description Problem Cause SolutionCA0X CAC#Cddx CagxCDC# USB Errors Code Type Description Problem Cause Solution Wxuu WxudUSB B9SX B9AXB9BX END# Calibration Errors Code Type Name DescriptionENS0 ENT#Code Type Name Description Maintenance ErrorsPreventive Maintenance Schedule MaintenanceCleaning the ADM FlushingPositive Displacement Metric Proportioner Technical DataFor Graco Canada Customers Graco Standard WarrantyGraco Information
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