Graco 332564B important safety instructions Calibration Screens, Calibrate Screen

Page 77

Calibration Screens

Calibrate Screen 1

Calibrate Screen 1 initiates a pump pressure check (stall test) for the selected pump. During the test, the Stall Test screen will appear.

The pump and lines must be primed with color or catalyst before doing the stall test. See System Screen 2, page 68 to set test parameters. See Pump Pressure Check, page 84 for complete test instructions.

To initiate the test, press the Pressure Check button for the desired pump. The pump will build pressure in the line to a minimum of the Stall Test Pressure. The pump will then move to the center stroke position and stall test the upstroke, followed by the downstroke.

NOTE: The Last Passed log can only be reset by successfully completing the test.

The screen displays the number of days since the last stall test was passed for each pump.

Setup Mode Screens

Figure 41 Calibrate Screen 1

Figure 42 Stall Test Screen

332564B

77

Image 77 Contents
ProMix PD2K Proportioner for Automatic Spray Applications Important Safety InstructionsContents Manual No Related ManualsManual No Description 0359 ModelsECB Labels Model AC2000 High Pressure Identification Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Isocyanate Conditions Important Isocyanate ISO InformationKeep Components a and B Separate Moisture Sensitivity of IsocyanatesGeneral Information ADM Display USB Download ProcedureAdvanced Display Module ADM USB Upload Procedure ADM Keys and Indicators Function ADM Keys and IndicatorsKey Function Soft Key IconsSoft Key Functions Key Function Screen Icons Navigating the ScreensPre-Operation Tasks Pre-operation ChecklistPower On Valve Settings Initial System SetupFlush Before Using Equipment With Color Change Without Color ChangePrime and Fill the System Operation Using Automatic Display Module ADMSpraying Flush Mixed Material PurgingFlush the System ShutdownSingle Color System Color Change SystemNetwork Communications and Discrete I/O Operation Using a Programmable Logic Controller PLCDiscrete I/O PD2K Discrete I/O ConnectionsAnalog Inputs Digital InputsKEY Discrete I/O Connections on EfcmCGM Kits Communication Gateway Module CGM DetailsCGM Overview Number Operation Mode Description Output Register 00 Current System ModeNetwork Communication I/O Data Map ProMix PD2K Network OutputsPump States for Output Registers Description Ber Output Registers 01, 02, 03, and 04 Pump StatusOutput Register 05 Actual Mix Flow Output Register 06 Actual Mix RatioOutput Register 27 Safety Interlock Input Status Output Register 14 Active Recipe Potlife Timeout Set PointOutput Registers 28 36 DCS Command Structure Output Register 12 Active Recipe Material B Flush SequenceOutput Register 38 40 Software Version Output Register 37 TimeOperation Using a Programmable Logic Controller PLC None Network Output Data Map Read OnlyPSI = ACK = Busy= NAK = ERRProMix PD2K Network Inputs Input Register 00 System Mode CommandInput Register 07 Go to Recipe Number Input Register 02 Flush/Prime Pump CommandInput Register 03 Mix Pump 1 Control Set Point Input Registers 14 21 DCS Command Structure Input Register 08 Clear Active AlarmInput Register 09 Job Complete Input Register 10 Gun 1 TriggerOperation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Purge Mode Sequence Operation Flow ChartsInactive Pump Flush and Prime Sequences Flush Pump CommandChange Color Change SequenceStandby Mix Ready? no Mixing SequenceClear Active Alarm Alarm Clearing SequenceDynamic Command Description Network Communication Dynamic Command Structure DCSDynamic Commands with Command ID List of DCS CommandsWrite User ID DCSWrite Recipe Write Flush Sequence Read User ID Write Fluid Control ModeRead Flush Sequence Read RecipeRead Fluid Control Mode Yymmdd Read Job InfoExample Ascii Character String Decode Algorithm Read Alarm InfoYymmdddw Read Event Info Flow Control System Home Screen Run Mode ScreensOpening Screen See Advanced Screen 1, page 82, to set Home Screen Key Description DetailsKey Description Key Description Spray Screen Spray Screen, in Standby ModeFill Screen, Color a Selected Fill ScreenUsage Screen Usage ScreenEvents Screen Errors ScreenJobs Screen Password Screen Setup Mode ScreensSystem Screen Mix No Flow Timeout Mix Idle TimeoutLow Flow Timeout Mix Pressure ToleranceGun Hose Diameter Gun Hose LengthMix At Wall Hose Length and DiameterGateway ID EnableFlow Control Setpoint Signal Gun Trigger SignalFluid Control Manual OverrideRecipe Screen Flush Screen Pump Screen Default Settings Not Selected Default Settings SelectedPump Screen 3, Pressure Monitoring Disabled Pressure Alarm and Deviation LimitsCalibrate Screen Calibration ScreensVolume Check Screen Enter Measured Volume of Solvent Maintenance Screen Maintenance ScreensMaintenance Screen 4, Color Valve Resets Advanced Screen Log 90% Full Advisory Enabled Enable USB Downloads/UploadsDisplay Units Download DepthPerform the pressure check Calibration ChecksPump Pressure Check Pump Volume Check Scroll to Calibrate Screen 3, Solvent Meter CalibrationMultiple Color Systems Color ChangeSingle Color Systems Gun Trigger Input Function System ErrorsTo Clear Error and Restart Mix Errors Code Type Description Problem Cause Solution Error CodesPurge Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution EBH# Code Type Description Problem Cause SolutionSAD1 Pressure Errors Code Type Description Problem Cause Solution Qbdx QadxEmix System Errors Code Type Description Problem Cause SolutionCA0X CAC#Cddx CagxCDC# USB Errors Code Type Description Problem Cause Solution Wxuu WxudUSB B9SX B9AXB9BX END# Calibration Errors Code Type Name DescriptionENS0 ENT#Code Type Name Description Maintenance ErrorsPreventive Maintenance Schedule MaintenanceCleaning the ADM FlushingPositive Displacement Metric Proportioner Technical DataFor Graco Canada Customers Graco Standard WarrantyGraco Information