Graco 332564B Input Register 02 Flush/Prime Pump Command, Input Register 07 Go to Recipe Number

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Operation Using a Programmable Logic Controller (PLC)

INPUT REGISTER 01: Pump Flush Sequence/Prime Material Selection

The Pump Flush Sequence/Prime Material Selection register is used in conjunction with the Flush/Prime Pump Command register (see INPUT REGISTER 02 below) to independently prime or flush an inactive pump.

•Write a value between 1 and 5 if flushing a pump.

•Write a value between 1 and 30 if priming a Color pump.

•Write a value between 31 and 34 if priming a Catalyst pump.

NOTE: It is important that the user know which material is assigned to each pump. An invalid selection will be ignored by the ProMix PD2K.

INPUT REGISTER 02: Flush/Prime Pump Command

The Flush/Prime Pump Command register is used in conjunction with the Pump Flush Sequence/Prime Material Selection register (see INPUT REGISTER

01)to independently prime or flush an inactive pump. The desired pump MUST be in Standby mode. Confirm by reading the corresponding Pump Status output register (see OUTPUT REGISTERS 01 – 04).

If an invalid Flush Sequence or invalid material number is written to the Pump Flush Sequence/Prime Material Selection register then the Flush/Prime command will be ignored. The user must know what material is assigned to each pump. (See Color Change Kits Instruction Manual 332455 for color/catalyst pump mapping.)

NOTE: If two pumps are currently mixing and an inactive pump is commanded to flush or prime it will continue its operation to completion without affecting the system mode status. When the mixing operation is complete, the system status will reflect Standby mode while the flushing/priming pump completes its operation.

INPUT REGISTER 03: Mix (Pump 1) Control Set Point

The Mix Control Set Point register is used to set and adjust the mixing fluid control set point. It also is used as the fluid control set point for pump 1 when running a 1K recipe. It can be changed at any time, and the system will immediately adjust to the new set point.

•If the system is configured for Flow Control this value can be set between 5 and 1600 cc/min for a 2K recipe, and between 5 and 800 for a 1K recipe. See Fluid Control on System Screen 5, page 71.

•If the system is configure for Pressure Control this value can be set between 0 and the maximum pump pressure in PSI. See Fluid Control on System Screen 5, page 71.

NOTE: The Flow Control must be configured to ‘Network’ via System Screen 5 on the ADM. If set to ‘Discrete’ this register is ignored and set point adjustment is handled via the discrete input. See Analog Inputs, page 25.

INPUT REGISTER 04: Pump 2 Control Set Point

INPUT REGISTER 05: Pump 3 Control Set Point

INPUT REGISTER 06: Pump 4 Control Set Point

These registers are not used.

INPUT REGISTER 07: Go to Recipe Number

The Go to Recipe Number register is used as a queue for the next recipe to be loaded when a recipe change is initiated. A number between 0 and 60 can be written to this register. However, a recipe must be enabled via the ADM before it can be loaded. See Recipe Screen, page 72.

NOTE: Writing to this register does not trigger a recipe change. See Color Change Sequence, page 44.

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Contents
ProMix PD2K Proportioner for Automatic Spray Applications Important Safety InstructionsContents Manual No Description Related ManualsManual No ECB Labels Models0359 Model AC2000 High Pressure Identification Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Isocyanate Conditions Important Isocyanate ISO InformationKeep Components a and B Separate Moisture Sensitivity of IsocyanatesGeneral Information Advanced Display Module ADM USB Download ProcedureADM Display USB Upload Procedure ADM Keys and Indicators Function ADM Keys and IndicatorsSoft Key Functions Soft Key IconsKey Function Key Function Screen Icons Navigating the ScreensPower On Pre-operation ChecklistPre-Operation Tasks Flush Before Using Equipment Initial System SetupValve Settings With Color Change Without Color ChangePrime and Fill the System Operation Using Automatic Display Module ADMSpraying Flush Mixed Material PurgingFlush the System ShutdownSingle Color System Color Change SystemNetwork Communications and Discrete I/O Operation Using a Programmable Logic Controller PLCDiscrete I/O PD2K Discrete I/O ConnectionsAnalog Inputs Digital InputsKEY Discrete I/O Connections on EfcmCGM Overview Communication Gateway Module CGM DetailsCGM Kits Number Operation Mode Description Output Register 00 Current System ModeNetwork Communication I/O Data Map ProMix PD2K Network OutputsPump States for Output Registers Description Ber Output Registers 01, 02, 03, and 04 Pump StatusOutput Register 05 Actual Mix Flow Output Register 06 Actual Mix RatioOutput Register 27 Safety Interlock Input Status Output Register 14 Active Recipe Potlife Timeout Set PointOutput Registers 28 36 DCS Command Structure Output Register 12 Active Recipe Material B Flush SequenceOutput Register 38 40 Software Version Output Register 37 TimeOperation Using a Programmable Logic Controller PLC None Network Output Data Map Read Only PSI = ACK = Busy= NAK = ERRProMix PD2K Network Inputs Input Register 00 System Mode CommandInput Register 03 Mix Pump 1 Control Set Point Input Register 02 Flush/Prime Pump CommandInput Register 07 Go to Recipe Number Input Registers 14 21 DCS Command Structure Input Register 08 Clear Active AlarmInput Register 09 Job Complete Input Register 10 Gun 1 TriggerOperation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Purge Mode Sequence Operation Flow ChartsInactive Pump Flush and Prime Sequences Flush Pump CommandChange Color Change SequenceStandby Mix Ready? no Mixing SequenceClear Active Alarm Alarm Clearing SequenceDynamic Command Description Network Communication Dynamic Command Structure DCSDynamic Commands with Command ID List of DCS CommandsWrite User ID DCSWrite Recipe Write Flush Sequence Read User ID Write Fluid Control ModeRead Flush Sequence Read RecipeRead Fluid Control Mode Yymmdd Read Job InfoYymmdddw Read Alarm InfoExample Ascii Character String Decode Algorithm Read Event Info Flow Control System Opening Screen Run Mode ScreensHome Screen See Advanced Screen 1, page 82, to set Home Screen Key Description DetailsKey Description Key Description Spray Screen Spray Screen, in Standby ModeFill Screen, Color a Selected Fill ScreenUsage Screen Usage ScreenJobs Screen Errors ScreenEvents Screen Password Screen Setup Mode ScreensSystem Screen Mix No Flow Timeout Mix Idle TimeoutLow Flow Timeout Mix Pressure ToleranceGun Hose Diameter Gun Hose LengthMix At Wall Hose Length and DiameterGateway ID EnableFlow Control Setpoint Signal Gun Trigger SignalFluid Control Manual OverrideRecipe Screen Flush Screen Pump Screen Default Settings Not Selected Default Settings SelectedPump Screen 3, Pressure Monitoring Disabled Pressure Alarm and Deviation LimitsCalibrate Screen Calibration ScreensVolume Check Screen Enter Measured Volume of Solvent Maintenance Screen Maintenance ScreensMaintenance Screen 4, Color Valve Resets Advanced Screen Log 90% Full Advisory Enabled Enable USB Downloads/UploadsDisplay Units Download DepthPump Pressure Check Calibration ChecksPerform the pressure check Pump Volume Check Scroll to Calibrate Screen 3, Solvent Meter CalibrationSingle Color Systems Color ChangeMultiple Color Systems To Clear Error and Restart System ErrorsGun Trigger Input Function Purge Errors Code Type Description Problem Cause Solution Error CodesMix Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution EBH# Code Type Description Problem Cause SolutionSAD1 Pressure Errors Code Type Description Problem Cause Solution Qbdx QadxEmix System Errors Code Type Description Problem Cause SolutionCA0X CAC#CDC# CagxCddx USB Errors Code Type Description Problem Cause Solution USB WxudWxuu B9BX B9AXB9SX END# Calibration Errors Code Type Name DescriptionENS0 ENT#Code Type Name Description Maintenance ErrorsPreventive Maintenance Schedule MaintenanceCleaning the ADM FlushingPositive Displacement Metric Proportioner Technical DataGraco Information Graco Standard WarrantyFor Graco Canada Customers
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