Graco 332564B Error Codes, Purge Errors Code Type Description Problem Cause Solution

Page 89

System Errors

Error Codes

NOTE: When an error occurs be sure to determine the code before resetting it. If you forget which code occurred, use the Errors Screen, page 65 to view the last 200 errors, with date, time, and description.

Purge Errors

Code

Type

 

Description

Problem

Cause

Solution

F7P1

Alarm

 

Air Flow

The air flow switch is

Air flow switch is stuck

Clean or replace switch.

 

 

 

Switch On

indicating unexpected

in flow position.

 

 

 

 

 

atomizing air flow.

Leak downstream in air

Check for leaks and

 

 

 

 

 

 

 

 

 

 

line or fitting.

tighten fittings.

 

 

 

 

 

Air supply pressure

Eliminate pressure

 

 

 

 

 

fluctuation.

fluctuations.

SPD1

Alarm

 

Gun Purge

The system timed out

Solvent flow switch not

Replace switch.

 

 

 

Incomplete

without reaching the

working.

 

 

 

 

 

user-specified volume

Solvent flow is too low

Increase solvent

 

 

 

 

of solvent for a purge.

 

 

 

 

to actuate the solvent

pressure to drive a

 

 

 

 

 

 

 

 

 

 

switch.

high purge flow rate

 

 

 

 

 

Gun is not triggered.

Operator must continue

 

 

 

 

 

 

flushing for configured

 

 

 

 

 

 

time, until the booth

 

 

 

 

 

 

control indicates purge

 

 

 

 

 

 

is completed.

 

 

 

 

 

Mix manifold was not

Set manifold to flush

 

 

 

 

 

set to flush position,

position.

 

 

 

 

 

blocking solvent flow to

 

 

 

 

 

 

the spray gun.

 

Mix Errors

 

 

 

 

 

 

 

 

 

 

 

 

Code

Type

 

Description

Problem

Cause

Solution

 

 

 

 

 

 

 

F7S1

Alarm

 

Flow

The solvent flow

Solvent flow switch is

Clean or replace switch.

 

 

 

Detected

switch is indicating

stuck in flow position.

 

 

 

 

Solvent

unexpected solvent

There is a leak through

Check for leaks and

 

 

 

Gun

flow.

 

 

 

the solvent cutoff valve.

repair valve.

 

 

 

 

 

 

 

 

 

 

 

 

QPD1

Alarm,

 

Potlife

Potlife time has expired

Purge process was not

Make sure purge

 

then

 

Expired

before the system has

completed.

process is completed.

 

Devia-

 

 

moved the required

Solvent supply shut off

Verify solvent supply

 

tion

 

 

amount of material

 

 

 

or empty.

is available and on,

 

 

 

 

(potlife volume) through

 

 

 

 

the mixed material line.

 

supply valves are open.

 

 

 

 

 

 

 

 

 

 

 

 

 

SND1

Alarm

 

Mix Fill

The system timed out

Mix manifold not set to

Set manifold to spray.

 

 

 

Incomplete

before the mix fill cycle

spray position.

 

 

 

 

 

loaded the gun with

Spray gun was not

Allow flow through gun

 

 

 

 

mixed material.

 

 

 

 

triggered.

during fill process until

 

 

 

 

 

 

 

 

 

 

 

the fill complete LED

 

 

 

 

 

 

stops flashing.

 

 

 

 

 

Restrictions in mixer,

Fix restrictions.

 

 

 

 

 

manifold, or spray gun.

 

332564B

89

Page 88 Page 90
Image 89
Page 88 Page 90
Contents
ProMix PD2K Proportioner for Automatic Spray Applications Important Safety InstructionsContents Manual No Related ManualsManual No Description 0359 ModelsECB Labels Model AC2000 High Pressure Identification Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Isocyanate Conditions Important Isocyanate ISO InformationKeep Components a and B Separate Moisture Sensitivity of IsocyanatesGeneral Information ADM Display USB Download ProcedureAdvanced Display Module ADM USB Upload Procedure ADM Keys and Indicators Function ADM Keys and IndicatorsKey Function Soft Key IconsSoft Key Functions Key Function Screen Icons Navigating the ScreensPre-Operation Tasks Pre-operation ChecklistPower On Valve Settings Initial System SetupFlush Before Using Equipment With Color Change Without Color ChangePrime and Fill the System Operation Using Automatic Display Module ADMSpraying Flush Mixed Material PurgingFlush the System ShutdownSingle Color System Color Change SystemNetwork Communications and Discrete I/O Operation Using a Programmable Logic Controller PLCDiscrete I/O PD2K Discrete I/O ConnectionsAnalog Inputs Digital InputsKEY Discrete I/O Connections on EfcmCGM Kits Communication Gateway Module CGM DetailsCGM Overview Number Operation Mode Description Output Register 00 Current System ModeNetwork Communication I/O Data Map ProMix PD2K Network OutputsPump States for Output Registers Description Ber Output Registers 01, 02, 03, and 04 Pump StatusOutput Register 05 Actual Mix Flow Output Register 06 Actual Mix RatioOutput Register 27 Safety Interlock Input Status Output Register 14 Active Recipe Potlife Timeout Set PointOutput Registers 28 36 DCS Command Structure Output Register 12 Active Recipe Material B Flush SequenceOutput Register 38 40 Software Version Output Register 37 TimeOperation Using a Programmable Logic Controller PLC None Network Output Data Map Read OnlyPSI = ACK = Busy= NAK = ERRProMix PD2K Network Inputs Input Register 00 System Mode CommandInput Register 07 Go to Recipe Number Input Register 02 Flush/Prime Pump CommandInput Register 03 Mix Pump 1 Control Set Point Input Registers 14 21 DCS Command Structure Input Register 08 Clear Active AlarmInput Register 09 Job Complete Input Register 10 Gun 1 TriggerOperation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Purge Mode Sequence Operation Flow ChartsInactive Pump Flush and Prime Sequences Flush Pump CommandChange Color Change SequenceStandby Mix Ready? no Mixing SequenceClear Active Alarm Alarm Clearing SequenceDynamic Command Description Network Communication Dynamic Command Structure DCSDynamic Commands with Command ID List of DCS CommandsWrite User ID DCSWrite Recipe Write Flush Sequence Read User ID Write Fluid Control ModeRead Flush Sequence Read RecipeRead Fluid Control Mode Yymmdd Read Job InfoExample Ascii Character String Decode Algorithm Read Alarm InfoYymmdddw Read Event Info Flow Control System Home Screen Run Mode ScreensOpening Screen See Advanced Screen 1, page 82, to set Home Screen Key Description DetailsKey Description Key Description Spray Screen Spray Screen, in Standby ModeFill Screen, Color a Selected Fill ScreenUsage Screen Usage ScreenEvents Screen Errors ScreenJobs Screen Password Screen Setup Mode ScreensSystem Screen Mix No Flow Timeout Mix Idle TimeoutLow Flow Timeout Mix Pressure ToleranceGun Hose Diameter Gun Hose LengthMix At Wall Hose Length and DiameterGateway ID EnableFlow Control Setpoint Signal Gun Trigger SignalFluid Control Manual OverrideRecipe Screen Flush Screen Pump Screen Default Settings Not Selected Default Settings SelectedPump Screen 3, Pressure Monitoring Disabled Pressure Alarm and Deviation LimitsCalibrate Screen Calibration ScreensVolume Check Screen Enter Measured Volume of Solvent Maintenance Screen Maintenance ScreensMaintenance Screen 4, Color Valve Resets Advanced Screen Log 90% Full Advisory Enabled Enable USB Downloads/UploadsDisplay Units Download DepthPerform the pressure check Calibration ChecksPump Pressure Check Pump Volume Check Scroll to Calibrate Screen 3, Solvent Meter CalibrationMultiple Color Systems Color ChangeSingle Color Systems Gun Trigger Input Function System ErrorsTo Clear Error and Restart Mix Errors Code Type Description Problem Cause Solution Error CodesPurge Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution EBH# Code Type Description Problem Cause SolutionSAD1 Pressure Errors Code Type Description Problem Cause Solution Qbdx QadxEmix System Errors Code Type Description Problem Cause SolutionCA0X CAC#Cddx CagxCDC# USB Errors Code Type Description Problem Cause Solution Wxuu WxudUSB B9SX B9AXB9BX END# Calibration Errors Code Type Name DescriptionENS0 ENT#Code Type Name Description Maintenance ErrorsPreventive Maintenance Schedule MaintenanceCleaning the ADM FlushingPositive Displacement Metric Proportioner Technical DataFor Graco Canada Customers Graco Standard WarrantyGraco Information
Top Page Image Contents