Graco 332564B Pumping Errors Code Type Description Problem Cause Solution

Page 90

System Errors

Pumping Errors

NOTE: In some error codes listed below, a # symbol is shown as the last digit. This symbol represents the applicable component number, which can vary. The unit’s display will show the applicable number as the last digit in the code. For example, the F1S# code listed in this table will be displayed as F1S1 if the affected component is pump 1, F1S2 for pump 2, and so on.

Code

Type

Description

Problem

Cause

Solution

 

 

 

 

 

 

DA0#

Alarm

Exceeded

Pump was driven to

System has a leak

Inspect system for

 

 

Maximum

its maximum allowed

or open valve that is

leaks.

 

 

Flow Pump

speed.

allowing unrestricted

 

 

 

#

 

flow.

 

 

 

 

 

Pump is cavitating,

Verify that the pump

 

 

 

 

cycling without

is being supplied with

 

 

 

 

restriction.

material.

 

 

 

 

Viscosity of material is

Reduce nozzle size to

 

 

 

 

too thin for nozzle size.

create more restriction.

 

 

 

 

 

Reduce paint pressure

 

 

 

 

 

to lower the flow rate.

 

 

 

 

System pressure or

Reduce the pressure or

 

 

 

 

Flow Setpoint is too

the Flow Setpoint.

 

 

 

 

high (causing the pump

 

 

 

 

 

to work too hard).

 

DE0#

Alarm

Leak

This is a manual stall

No material in the pump

Make sure the pump

 

 

Detected

test failure when the

or line.

and down stream color

 

 

Pump #

pump cannot build

 

line are loaded with

 

 

 

pressure to the target

 

material.

 

 

 

“Stall Test Pressure.”

 

 

 

 

 

Leak in the system.

Determine if leak is

 

 

 

Will fault after 30

 

 

 

 

external or internal

 

 

 

seconds.

 

 

 

 

 

by visually inspecting

 

 

 

 

 

 

 

 

 

 

the system for fluid

 

 

 

 

 

leakage. Fix all loose

 

 

 

 

 

or worn hoses, fittings,

 

 

 

 

 

and seals. Inspect

 

 

 

 

 

all valve seats and

 

 

 

 

 

needles for wear, and

 

 

 

 

 

replace worn piston or

 

 

 

 

 

throat seals.

DF0#

Alarm

No Stall Up

Pump failed the stall

Valve failure, seal

Replace inlet and outlet

 

 

Pump #

test; did not stall on the

failure, worn rod or

valve and seal for

 

 

 

upstroke.

cylinder.

up stroke. Replace

 

 

 

 

 

piston and throat

 

 

 

 

 

seals. Replace rod and

 

 

 

 

 

cylinder as necessary.

DG0#

Alarm

No Stall

Pump failed the stall

Valve failure, seal

Replace inlet and outlet

 

 

Down Pump

test; did not stall on the

failure, worn rod or

valve and seal for

 

 

#

downstroke.

cylinder.

down stroke. Replace

 

 

 

 

 

piston and throat

 

 

 

 

 

seals. Replace rod and

 

 

 

 

 

cylinder as necessary.

90

332564B

Image 90
Contents Important Safety Instructions ProMix PD2K Proportioner for Automatic Spray ApplicationsContents Related Manuals Manual No DescriptionManual No Models ECB Labels0359 Model AC2000 High Pressure Identification Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Keep Components a and B Separate Important Isocyanate ISO InformationIsocyanate Conditions Moisture Sensitivity of IsocyanatesGeneral Information USB Download Procedure Advanced Display Module ADMADM Display USB Upload Procedure ADM Keys and Indicators ADM Keys and Indicators FunctionSoft Key Icons Soft Key FunctionsKey Function Key Function Navigating the Screens Screen IconsPre-operation Checklist Power OnPre-Operation Tasks Initial System Setup Flush Before Using EquipmentValve Settings Without Color Change With Color ChangeOperation Using Automatic Display Module ADM Prime and Fill the SystemSpraying Purging Flush Mixed MaterialSingle Color System ShutdownFlush the System Color Change SystemDiscrete I/O Operation Using a Programmable Logic Controller PLCNetwork Communications and Discrete I/O PD2K Discrete I/O ConnectionsDigital Inputs Analog InputsDiscrete I/O Connections on Efcm KEYCommunication Gateway Module CGM Details CGM OverviewCGM Kits Network Communication I/O Data Map Output Register 00 Current System ModeNumber Operation Mode Description ProMix PD2K Network OutputsOutput Register 05 Actual Mix Flow Output Registers 01, 02, 03, and 04 Pump StatusPump States for Output Registers Description Ber Output Register 06 Actual Mix RatioOutput Registers 28 36 DCS Command Structure Output Register 14 Active Recipe Potlife Timeout Set PointOutput Register 27 Safety Interlock Input Status Output Register 12 Active Recipe Material B Flush SequenceOutput Register 37 Time Output Register 38 40 Software VersionOperation Using a Programmable Logic Controller PLC Network Output Data Map Read Only NonePSI = NAK = Busy= ACK = ERRInput Register 00 System Mode Command ProMix PD2K Network InputsInput Register 02 Flush/Prime Pump Command Input Register 03 Mix Pump 1 Control Set PointInput Register 07 Go to Recipe Number Input Register 09 Job Complete Input Register 08 Clear Active AlarmInput Registers 14 21 DCS Command Structure Input Register 10 Gun 1 TriggerOperation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Operation Flow Charts Purge Mode SequenceFlush Pump Command Inactive Pump Flush and Prime SequencesColor Change Sequence ChangeMixing Sequence Standby Mix Ready? noAlarm Clearing Sequence Clear Active AlarmNetwork Communication Dynamic Command Structure DCS Dynamic Command DescriptionWrite User ID List of DCS CommandsDynamic Commands with Command ID DCSWrite Recipe Write Flush Sequence Write Fluid Control Mode Read User IDRead Recipe Read Flush SequenceRead Fluid Control Mode Read Job Info YymmddRead Alarm Info YymmdddwExample Ascii Character String Decode Algorithm Read Event Info Flow Control System Run Mode Screens Opening ScreenHome Screen Home Screen Key Description Details See Advanced Screen 1, page 82, to setKey Description Key Description Spray Screen, in Standby Mode Spray ScreenFill Screen Fill Screen, Color a SelectedUsage Screen Usage ScreenErrors Screen Jobs ScreenEvents Screen Setup Mode Screens Password ScreenSystem Screen Low Flow Timeout Mix Idle TimeoutMix No Flow Timeout Mix Pressure ToleranceMix At Wall Gun Hose LengthGun Hose Diameter Hose Length and DiameterEnable Gateway IDFluid Control Gun Trigger SignalFlow Control Setpoint Signal Manual OverrideRecipe Screen Flush Screen Pump Screen Default Settings Selected Default Settings Not SelectedPressure Alarm and Deviation Limits Pump Screen 3, Pressure Monitoring DisabledCalibration Screens Calibrate ScreenVolume Check Screen Enter Measured Volume of Solvent Maintenance Screens Maintenance ScreenMaintenance Screen 4, Color Valve Resets Advanced Screen Display Units Enable USB Downloads/UploadsLog 90% Full Advisory Enabled Download DepthCalibration Checks Pump Pressure CheckPerform the pressure check Pump Volume Check Solvent Meter Calibration Scroll to Calibrate Screen 3,Color Change Single Color SystemsMultiple Color Systems System Errors To Clear Error and RestartGun Trigger Input Function Error Codes Purge Errors Code Type Description Problem Cause SolutionMix Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution Code Type Description Problem Cause Solution EBH#SAD1 Pressure Errors Code Type Description Problem Cause Solution Qadx QbdxCA0X System Errors Code Type Description Problem Cause SolutionEmix CAC#Cagx CDC#Cddx USB Errors Code Type Description Problem Cause Solution Wxud USBWxuu B9AX B9BXB9SX ENS0 Calibration Errors Code Type Name DescriptionEND# ENT#Maintenance Errors Code Type Name DescriptionCleaning the ADM MaintenancePreventive Maintenance Schedule FlushingTechnical Data Positive Displacement Metric ProportionerGraco Standard Warranty Graco InformationFor Graco Canada Customers