Graco 332564B Network Communication I/O Data Map, ProMix PD2K Network Outputs

Page 28

Operation Using a Programmable Logic Controller (PLC)

Network Communication I/O Data Map

ProMix PD2K Network Outputs

The ProMix PD2K Network Outputs are Read-Only and should be treated as inputs to a PLC

or other networking device. These registers

OUTPUT REGISTER 00: Current System Mode

provide various system and component status, measurement, and set point values. See Network Output Data Map (Read Only), page 33.

The Current System Mode register contains a number that indicates the current operation mode of the PD2K system.

Number	Operation Mode	Description

1	Pump Off	The pumps are currently powered down and the system is not in
		operation.
2	Recipe Change	The system is in the process of a color change sequence.

3	Recipe Change: Purge	The system is purging material A as part of a recipe change.
	A
4	Recipe Change: Purge	The system is purging material B as part of a recipe change.
	B
5	Recipe Change: Fill	The system is ﬁlling the hose from the remote valves to the mix
		manifold with material as part of a recipe change.
6	Mix Fill	The system is mixing material at ratio through the mix manifold
		and out the gun.
7	Mix	The system is currently mixing/spraying material.

8	Mix Idle	The system has paused mix operation due to the absence of a gun
		trigger signal.
9	Purge A	The system is purging material A while in Standby.

10	Purge B	The system is purging material B while in Standby.

11	Standby: Mix Ready	The system has a valid recipe loaded out to the gun.

12	Standby: Fill Ready	The system has a valid recipe loaded in the pumps, but not in the
		gun.
13	Standby: Mix Not Ready	The system requires that a recipe change operation be completed.

14	Standby: Alarm	The system has an active alarm.

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332564B

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Contents

Important Safety Instructions ProMix PD2K Proportioner for Automatic Spray ApplicationsContents Manual No Description Related ManualsManual No ECB Labels Models0359 Model AC2000 High Pressure Identiﬁcation Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Important Isocyanate ISO Information Isocyanate ConditionsKeep Components a and B Separate Moisture Sensitivity of IsocyanatesGeneral Information Advanced Display Module ADM USB Download ProcedureADM Display USB Upload Procedure ADM Keys and Indicators ADM Keys and Indicators FunctionSoft Key Functions Soft Key IconsKey Function Key Function Navigating the Screens Screen IconsPower On Pre-operation ChecklistPre-Operation Tasks Flush Before Using Equipment Initial System SetupValve Settings Without Color Change With Color ChangeOperation Using Automatic Display Module ADM Prime and Fill the SystemSpraying Purging Flush Mixed MaterialShutdown Flush the SystemSingle Color System Color Change SystemOperation Using a Programmable Logic Controller PLC Network Communications and Discrete I/ODiscrete I/O PD2K Discrete I/O Connections Digital Inputs Analog InputsDiscrete I/O Connections on Efcm KEYCGM Overview Communication Gateway Module CGM DetailsCGM Kits Output Register 00 Current System Mode Number Operation Mode DescriptionNetwork Communication I/O Data Map ProMix PD2K Network OutputsOutput Registers 01, 02, 03, and 04 Pump Status Pump States for Output Registers Description BerOutput Register 05 Actual Mix Flow Output Register 06 Actual Mix RatioOutput Register 14 Active Recipe Potlife Timeout Set Point Output Register 27 Safety Interlock Input StatusOutput Registers 28 36 DCS Command Structure Output Register 12 Active Recipe Material B Flush SequenceOutput Register 37 Time Output Register 38 40 Software VersionOperation Using a Programmable Logic Controller PLC Network Output Data Map Read Only NonePSI = Busy = ACK= NAK = ERRInput Register 00 System Mode Command ProMix PD2K Network InputsInput Register 03 Mix Pump 1 Control Set Point Input Register 02 Flush/Prime Pump CommandInput Register 07 Go to Recipe Number Input Register 08 Clear Active Alarm Input Registers 14 21 DCS Command StructureInput Register 09 Job Complete Input Register 10 Gun 1 TriggerOperation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Operation Flow Charts Purge Mode SequenceFlush Pump Command Inactive Pump Flush and Prime SequencesColor Change Sequence ChangeMixing Sequence Standby Mix Ready? noAlarm Clearing Sequence Clear Active AlarmNetwork Communication Dynamic Command Structure DCS Dynamic Command DescriptionList of DCS Commands Dynamic Commands with Command IDWrite User ID DCSWrite Recipe Write Flush Sequence Write Fluid Control Mode Read User IDRead Recipe Read Flush SequenceRead Fluid Control Mode Read Job Info YymmddYymmdddw Read Alarm InfoExample Ascii Character String Decode Algorithm Read Event Info Flow Control System Opening Screen Run Mode ScreensHome Screen Home Screen Key Description Details See Advanced Screen 1, page 82, to setKey Description Key Description Spray Screen, in Standby Mode Spray ScreenFill Screen Fill Screen, Color a SelectedUsage Screen Usage ScreenJobs Screen Errors ScreenEvents Screen Setup Mode Screens Password ScreenSystem Screen Mix Idle Timeout Mix No Flow TimeoutLow Flow Timeout Mix Pressure ToleranceGun Hose Length Gun Hose DiameterMix At Wall Hose Length and DiameterEnable Gateway IDGun Trigger Signal Flow Control Setpoint SignalFluid Control Manual OverrideRecipe Screen Flush Screen Pump Screen Default Settings Selected Default Settings Not SelectedPressure Alarm and Deviation Limits Pump Screen 3, Pressure Monitoring DisabledCalibration Screens Calibrate ScreenVolume Check Screen Enter Measured Volume of Solvent Maintenance Screens Maintenance ScreenMaintenance Screen 4, Color Valve Resets Advanced Screen Enable USB Downloads/Uploads Log 90% Full Advisory EnabledDisplay Units Download DepthPump Pressure Check Calibration ChecksPerform the pressure check Pump Volume Check Solvent Meter Calibration Scroll to Calibrate Screen 3,Single Color Systems Color ChangeMultiple Color Systems To Clear Error and Restart System ErrorsGun Trigger Input Function Purge Errors Code Type Description Problem Cause Solution Error CodesMix Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution Code Type Description Problem Cause Solution EBH#SAD1 Pressure Errors Code Type Description Problem Cause Solution Qadx QbdxSystem Errors Code Type Description Problem Cause Solution EmixCA0X CAC#CDC# CagxCddx USB Errors Code Type Description Problem Cause Solution USB WxudWxuu B9BX B9AXB9SX Calibration Errors Code Type Name Description END#ENS0 ENT#Maintenance Errors Code Type Name DescriptionMaintenance Preventive Maintenance ScheduleCleaning the ADM FlushingTechnical Data Positive Displacement Metric ProportionerGraco Information Graco Standard WarrantyFor Graco Canada Customers