Graco 332564B Communication Gateway Module CGM Details, CGM Overview, CGM Kits

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Operation Using a Programmable Logic Controller (PLC)

Communication Gateway Module (CGM) Details

CGM Overview

The CGM provides a control link between the PD2K system and a selected ﬁeldbus. This linkage provides the means for remote monitoring and control by external automation systems.

Each kit includes all parts needed to install the CGM, along with Manual 334494, which contains installation instructions applicable to any kit. See Manual 312864 or Manual 334183 for information speciﬁc to each protocol, plus repair parts for each assembly.

NOTE: The following system network conﬁguration ﬁles are available at www.graco.com.

•EDS ﬁle: DeviceNet or Ethernet/IP ﬁeldbus networks

•GSD ﬁle: PROFIBUS ﬁeldbus networks

•GSDML ﬁle: PROFINET ﬁeldbus networks

CGM Kits

The PD2K system comes with a Modbus TCP CGM. Kits for other communication protocols are available.

CGM Part No.

CGMDNO CGMEPO CGMPBO CGMPNO 24W462

Fieldbus

DeviceNet

EtherNet/IP

PROFIBUS

PROFINET

Modbus TCP

Manual

312864

312864

312864

312864

334183

332564B

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Contents

ProMix PD2K Proportioner for Automatic Spray Applications Important Safety InstructionsContents Related Manuals Manual No DescriptionManual No Models ECB Labels0359 Model AC2000 High Pressure Identiﬁcation Label Fire and Explosion Hazard Intrinsic Safety Personal Protective Equipment Moisture Sensitivity of Isocyanates Important Isocyanate ISO InformationIsocyanate Conditions Keep Components a and B SeparateGeneral Information USB Download Procedure Advanced Display Module ADMADM Display USB Upload Procedure ADM Keys and Indicators Function ADM Keys and IndicatorsSoft Key Icons Soft Key FunctionsKey Function Key Function Screen Icons Navigating the ScreensPre-operation Checklist Power OnPre-Operation Tasks Initial System Setup Flush Before Using EquipmentValve Settings With Color Change Without Color ChangePrime and Fill the System Operation Using Automatic Display Module ADMSpraying Flush Mixed Material PurgingColor Change System ShutdownFlush the System Single Color System PD2K Discrete I/O Connections Operation Using a Programmable Logic Controller PLC Network Communications and Discrete I/O Discrete I/OAnalog Inputs Digital InputsKEY Discrete I/O Connections on EfcmCommunication Gateway Module CGM Details CGM OverviewCGM Kits ProMix PD2K Network Outputs Output Register 00 Current System ModeNumber Operation Mode Description Network Communication I/O Data MapOutput Register 06 Actual Mix Ratio Output Registers 01, 02, 03, and 04 Pump StatusPump States for Output Registers Description Ber Output Register 05 Actual Mix FlowOutput Register 12 Active Recipe Material B Flush Sequence Output Register 14 Active Recipe Potlife Timeout Set PointOutput Register 27 Safety Interlock Input Status Output Registers 28 36 DCS Command StructureOutput Register 38 40 Software Version Output Register 37 TimeOperation Using a Programmable Logic Controller PLC None Network Output Data Map Read OnlyPSI = ERR = Busy= ACK = NAKProMix PD2K Network Inputs Input Register 00 System Mode CommandInput Register 02 Flush/Prime Pump Command Input Register 03 Mix Pump 1 Control Set PointInput Register 07 Go to Recipe Number Input Register 10 Gun 1 Trigger Input Register 08 Clear Active AlarmInput Registers 14 21 DCS Command Structure Input Register 09 Job CompleteOperation Using a Programmable Logic Controller PLC Network Input Data Map Write/Read 40180 Gun 3 Trigger Uint32 Purge Mode Sequence Operation Flow ChartsInactive Pump Flush and Prime Sequences Flush Pump CommandChange Color Change SequenceStandby Mix Ready? no Mixing SequenceClear Active Alarm Alarm Clearing SequenceDynamic Command Description Network Communication Dynamic Command Structure DCSDCS List of DCS CommandsDynamic Commands with Command ID Write User IDWrite Recipe Write Flush Sequence Read User ID Write Fluid Control ModeRead Flush Sequence Read RecipeRead Fluid Control Mode Yymmdd Read Job InfoRead Alarm Info YymmdddwExample Ascii Character String Decode Algorithm Read Event Info Flow Control System Run Mode Screens Opening ScreenHome Screen See Advanced Screen 1, page 82, to set Home Screen Key Description DetailsKey Description Key Description Spray Screen Spray Screen, in Standby ModeFill Screen, Color a Selected Fill ScreenUsage Screen Usage ScreenErrors Screen Jobs ScreenEvents Screen Password Screen Setup Mode ScreensSystem Screen Mix Pressure Tolerance Mix Idle TimeoutMix No Flow Timeout Low Flow TimeoutHose Length and Diameter Gun Hose LengthGun Hose Diameter Mix At WallGateway ID EnableManual Override Gun Trigger SignalFlow Control Setpoint Signal Fluid ControlRecipe Screen Flush Screen Pump Screen Default Settings Not Selected Default Settings SelectedPump Screen 3, Pressure Monitoring Disabled Pressure Alarm and Deviation LimitsCalibrate Screen Calibration ScreensVolume Check Screen Enter Measured Volume of Solvent Maintenance Screen Maintenance ScreensMaintenance Screen 4, Color Valve Resets Advanced Screen Download Depth Enable USB Downloads/UploadsLog 90% Full Advisory Enabled Display UnitsCalibration Checks Pump Pressure CheckPerform the pressure check Pump Volume Check Scroll to Calibrate Screen 3, Solvent Meter CalibrationColor Change Single Color SystemsMultiple Color Systems System Errors To Clear Error and RestartGun Trigger Input Function Error Codes Purge Errors Code Type Description Problem Cause SolutionMix Errors Code Type Description Problem Cause Solution Pumping Errors Code Type Description Problem Cause Solution EBH# Code Type Description Problem Cause SolutionSAD1 Pressure Errors Code Type Description Problem Cause Solution Qbdx QadxCAC# System Errors Code Type Description Problem Cause SolutionEmix CA0XCagx CDC#Cddx USB Errors Code Type Description Problem Cause Solution Wxud USBWxuu B9AX B9BXB9SX ENT# Calibration Errors Code Type Name DescriptionEND# ENS0Code Type Name Description Maintenance ErrorsFlushing MaintenancePreventive Maintenance Schedule Cleaning the ADMPositive Displacement Metric Proportioner Technical DataGraco Standard Warranty Graco InformationFor Graco Canada Customers