Graco Inc 3500WB, 308584 Filter the Fluid, Connect the Fluid Hose, Continued on the next page

Page 12
Filter the Fluid

Installation

Filter the Fluid

Filter the fluid to remove coarse particles and sediment which could clog the fluid nozzle. The filter must be installed at the grounded fluid inlet to the voltage isolation system.

Connect the Fluid Hose

NOTE:

DA Graco waterborne fluid hose must be used between the voltage isolation system fluid outlet and the spray gun fluid inlet. See page 48 to order the Graco waterborne fluid hoses and the hose replacement parts.

DBefore connecting the fluid supply line to the gun, blow it out with air, and flush it with water to remove contaminants. Flush the gun before using it.

Connect the Fluid Hose WARNING

ELECTRIC SHOCK HAZARD

To reduce the risk of an electric shock, install only one continuous Graco water- borne fluid hose between the isolated

fluid supply and the spray gun. Do not splice hoses together.

1. For the fluid hose to seal properly and be held

securely, the hose must be stripped and as-

sembled to the dimensions shown in Fig. 4. Refer

also to Fig. 29, page 42. A new Graco waterborne

fluid hose comes fully assembled to the proper

Continued on the next page CAUTION

Be careful not to cut into the inner hose layer (K) when stripping the hose. Nicks or cuts in the tube will cause premature hose failure.

2.Inspect the condition of the o-rings (G) on the hose barbed-fitting. Replace the o-rings if they are worn or damaged.

3.Unscrew the hose ferrule housing (79) from the gun fluid inlet fitting, and slide the nut onto the barbed-end of the hose. Refer to Fig. 5.

4.Apply a light coat of dielectric grease (supplied with the gun) to the o-rings (G) and to the entire length of the inner hose layer (K). See Fig. 4.

KEY- Fig. 4

GO-Rings

HOuter Hose Jacket

JConductive Hose Layer

KInner Hose Layer

Apply a light coat of dielectric grease to the o-rings (G) and the entire length of the inner hose layer (K)

4.075 + 0.10 in. (103.5 + 2.5 mm)

Minimum of 4.375 + 0.10 in. (111.1 + 2.5 mm)

G





Spray Gun

Hose End

H

J

 K

dimensions.

Fig. 4

05342

Continued on the next page

12 308584

Image 12
Contents INSTRUCTIONS-PARTS LIST 308584100 psi 0.7 MPa, 7 bar Maximum Working Pressure Part No. 222700, Series CTable of Contents SymbolsWarning Symbol Caution SymbolELECTRIC SHOCK HAZARD FIRE AND EXPLOSION HAZARD PRESSURIZED EQUIPMENT HAZARDWarnings are continued on the next page EQUIPMENT MISUSE HAZARD TOXIC FLUID HAZARDIntroduction Spraying Waterborne Fluids ElectrostaticallyOperating the Electrostatics Refer to Fig. 1, pageB A C Graco Waterborne Fluid Hose purchased separately D Inner Hose Layer EE is a PTFE tubeD Conductive Hose Layer DD covers the PTFE tube H2O PRO Voltage Block connection shownInstallation Installing the SystemVentilate the Spray Booth Warning SignsConsult your isolation system manual for other configurations PRO 3500wb Gun shown with the Graco H2O PRO Batch SystemT S N K L M G F NH R B A E D P CInstall the Air Line Accessories Install the Fluid LIne AccessoriesConnect the Air Line Connect the Exhaust TubeFilter the Fluid Connect the Fluid HoseContinued on the next page Connect the Fluid Hose continued H2O PRO Voltage Blockconnection shown Ground the System FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARDCheck the Electrical Grounding Fluid Voltage Discharge and Grounding Procedure Pressure Relief ProcedureOperation Operating Checklist Selecting a Fluid Nozzle and Air CapOperating the Spray Gun FIRE AND EXPLOSION HAZARDCOMPONENT RUPTURE HAZARD Atomizing Air Valve Adjustment Fine Adjustments of the Spray GunMaintenance Daily Care and CleaningShutdown Clean the Air Cap and Fluid Nozzle ProcedureFlush the Spray Gun Equipment neededTroubleshooting Voltage Loss TroubleshootingSpray Gun Waterborne Fluid HoseVoltage Loss Troubleshooting continued TestsElectrical Troubleshooting ProblemSolution CauseSpray Pattern Troubleshooting Poor Electrostatic Wrap Troubleshooting Gun Operation TroubleshootingGun Operation Troubleshooting continued Electrical Tests Test Gun ResistanceTest Power Supply Resistance Test Resistor Stud ResistanceService Prepare the Gun for ServiceAir Cap/Nozzle/Resistor Stud Replacement Tools Included with the GunAir Cap/Nozzle/Resistor Stud Replacement continued InstallationElectrode Needle Replacement Preventative Maintenance If installing the complete fluid rod assembly, go to step 11, pageFluid Packing Rod Removal and Repair WhereFluid Packing Rod Removal and Repair continued Fan Air Adjustment Valve Repair Fluid Adjustment Assembly RepairIf installing the complete valve, go to step DETAILFluid Adjustment Assembly Repair continued Air Trigger Valve Repair Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair ES ON-OFF Valve Repair MOVING PARTS HAZARD05363B Barrel Removal Power Supply Replacement  Apply a very light coat of lubricant to the o-rings 37a Do not expose the gasket 18a to solvents Turbine Alternator Replacement Barrel Installation05158B Graco Waterborne Fluid Hose Repair Measurements, inches mmPRO 3500SC Gun Disassembly NOTE Keep all the following parts for reassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing Spray Gun Parts See Detail AEQUIPMENT MISUSE HAZARD Part No. 222700, Series C Model PRO 3500wb Spray GunY Replacement Warning signs are available at no cost DescriptionAccessories Use Only Genuine Graco Parts and AccessoriesWaterborne Fluid Hose Assembly 100 psi 0.7 MPa, 7 bar Maximum Working PressureFor use in the Fluid Voltage Discharge and Ground- ing Procedure Manual Change SummarySnap Ring Pliers Gun High Voltage Probe & MeterPage Technical Data CategoryData The Graco Warranty and Disclaimers Graco Phone NumberWARRANTY EQUIPMENT NOT COVERED BY GRACO WARRANTY