Graco Inc 308584, 3500WB, 222700 manual Fluid Packing Rod Removal and Repair continued, Service

Page 34
Fluid Packing Rod Removal and Repair (continued)

Service

Fluid Packing Rod Removal and Repair (continued)

7.Place the packing nut (28c) and o-ring (28f) on the fluid rod (28a). Flats on the packing nut must be facing toward the back of the fluid rod.

8.Fill the entire inner cavity of the spacer (28h) with the dielectric grease included with the gun. Place the spacer on the fluid rod (28a), in the direction shown in Fig. 20. Generously apply the grease to the outside of the spacer.

9.Place the fluid packing (28e), needle packing (28d), and housing (28b) on the fluid rod (28a), as shown in Fig. 20.

10.Lightly tighten the packing nut (28c) with the multi- tool (62). The packing nut is properly tightened when there is 2 lbs. (9 N) of drag force when slid- ing the packing housing (28b) assembly along the shaft. Tighten or loosen the packing nut as need- ed.

11.Lubricate the o-ring (28g).

12.Make sure the spring (30) is installed against the nut (U) as shown in Fig. 20.

13.Install the fluid packing rod assembly (28) into the gun barrel. Using the multi-tool (62), tighten the assembly until just snug.

14.Install the trigger (13) and tighten the trigger screws (4). See Fig. 19.

15.Install the electrode needle, fluid nozzle and resis- tor stud assembly and the air cap assembly as instructed on page 32.

16.Test the gun resistance as instructed on page 28.

Apply a very light coat of lubricant to the o-ring (28g).

Fill the inner spacer (28h) cavity with the dielectric grease and generously lubricate the outside of the spacer.

Tighten the packing nut (28c) to 2 lbs (9 N) of drag force.

The spring (30) is not included with the fluid packing rod assembly (28)

28a 28d 28e 28g  28h  28 28b 28c 

U 30

f

 

28

03558

 

Fig. 20

34 308584

Image 34
Contents 100 psi 0.7 MPa, 7 bar Maximum Working Pressure INSTRUCTIONS-PARTS LIST308584 Part No. 222700, Series CWarning Symbol Table of ContentsSymbols Caution SymbolELECTRIC SHOCK HAZARD PRESSURIZED EQUIPMENT HAZARD FIRE AND EXPLOSION HAZARDWarnings are continued on the next page EQUIPMENT MISUSE HAZARD TOXIC FLUID HAZARDOperating the Electrostatics IntroductionSpraying Waterborne Fluids Electrostatically Refer to Fig. 1, pageB A C D Conductive Hose Layer DD covers the PTFE tube Graco Waterborne Fluid Hose purchased separatelyD Inner Hose Layer EE is a PTFE tube H2O PRO Voltage Block connection shownVentilate the Spray Booth InstallationInstalling the System Warning SignsT S N K L Consult your isolation system manual for other configurationsPRO 3500wb Gun shown with the Graco H2O PRO Batch System M G F NH R B A E D P CConnect the Air Line Install the Air Line AccessoriesInstall the Fluid LIne Accessories Connect the Exhaust TubeConnect the Fluid Hose Filter the FluidContinued on the next page H2O PRO Voltage Block Connect the Fluid Hose continuedconnection shown Ground the System FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARDCheck the Electrical Grounding Pressure Relief Procedure Fluid Voltage Discharge and Grounding ProcedureOperation Operating Checklist Selecting a Fluid Nozzle and Air CapFIRE AND EXPLOSION HAZARD Operating the Spray GunCOMPONENT RUPTURE HAZARD Atomizing Air Valve Adjustment Fine Adjustments of the Spray GunDaily Care and Cleaning MaintenanceShutdown Flush the Spray Gun Clean the Air Cap and Fluid NozzleProcedure Equipment neededSpray Gun TroubleshootingVoltage Loss Troubleshooting Waterborne Fluid HoseVoltage Loss Troubleshooting continued TestsSolution Electrical TroubleshootingProblem CauseSpray Pattern Troubleshooting Poor Electrostatic Wrap Troubleshooting Gun Operation TroubleshootingGun Operation Troubleshooting continued Electrical Tests Test Gun ResistanceTest Power Supply Resistance Test Resistor Stud ResistanceAir Cap/Nozzle/Resistor Stud Replacement ServicePrepare the Gun for Service Tools Included with the GunAir Cap/Nozzle/Resistor Stud Replacement continued InstallationElectrode Needle Replacement Fluid Packing Rod Removal and Repair Preventative MaintenanceIf installing the complete fluid rod assembly, go to step 11, page WhereFluid Packing Rod Removal and Repair continued If installing the complete valve, go to step Fan Air Adjustment Valve RepairFluid Adjustment Assembly Repair DETAILAir Trigger Valve Repair Fluid Adjustment Assembly Repair continued Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair MOVING PARTS HAZARD ES ON-OFF Valve Repair05363B Barrel Removal  Apply a very light coat of lubricant to the o-rings 37a Power Supply Replacement Do not expose the gasket 18a to solvents Barrel Installation Turbine Alternator Replacement05158B Graco Waterborne Fluid Hose Repair Measurements, inches mmNOTE Keep all the following parts for reassembly PRO 3500SC Gun DisassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing Spray Gun Parts See Detail AY Replacement Warning signs are available at no cost EQUIPMENT MISUSE HAZARDPart No. 222700, Series C Model PRO 3500wb Spray Gun DescriptionWaterborne Fluid Hose Assembly AccessoriesUse Only Genuine Graco Parts and Accessories 100 psi 0.7 MPa, 7 bar Maximum Working PressureSnap Ring Pliers For use in the Fluid Voltage Discharge and Ground- ing ProcedureManual Change Summary Gun High Voltage Probe & MeterPage Category Technical DataData WARRANTY The Graco Warranty and DisclaimersGraco Phone Number EQUIPMENT NOT COVERED BY GRACO WARRANTY