Graco Inc 3500WB manual Clean the Air Cap and Fluid Nozzle, Flush the Spray Gun, Equipment needed

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Clean the Air Cap and Fluid Nozzle

Maintenance

Clean the Air Cap and Fluid Nozzle

Equipment needed:

DSoft bristle brush

DNon-flammable cleaning fluid

Equipment needed: CAUTION

Do not use metal tools to clean the air cap or fluid nozzle holes as this could scratch them, and make sure the electrode wire is not damaged. Scratches in the air cap or nozzle or a damaged electrode wire can distort the spray pattern.

Procedure:

1.Relieve the pressure and discharge the system voltage as instructed on page 16.

2.Remove the air cap retaining nut and air cap.

3.Clean the air cap with the soft bristle brush and a non-flammable cleaning fluid or submerge the air cap in the cleaning fluid and wipe it clean.

4.With the front of the gun pointed down, clean the fluid nozzle and the front of the gun with the soft bristle brush and cleaning fluid. See Fig. 12.

NOTE: If it appears that there is fluid inside the fluid nozzle air passages, remove the gun from the line for servicing.

5.Clean the exterior of the gun with a cloth damp- ened in a non-flammable cleaning fluid.

6.Carefully install the air cap. Be sure to insert the electrode wire through the center air cap hole and do not bend the wire. Rotate the air cap horns to the desired position.

7.Tighten the retaining nut until the air cap is held firmly in place; you should not be able to rotate the air cap horns by hand.

8.Test the gun resistance as instructed on page 28.

Flush the Spray Gun

1.Relieve the pressure and discharge the system voltage as instructed on page 16.

2.Make sure the gun ES ON-OFF lever is turned to OFF.

3.Turn off the air to the spray gun.

4.Change the fluid supply over to the cleaning fluid. Read the voltage isolation system manual for specific flushing procedures.

5.Spray the cleaning fluid until the fluid that comes out of the gun is clear.

6.Shut off the fluid supply and relieve the pressure as instructed on page 16.

7.Before spraying paint again, reconnect the paint supply, turn on the fluid and air supplies, and trigger the gun until it is clear of cleaning fluid.

05152A

Fig. 12

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Contents 308584 INSTRUCTIONS-PARTS LIST100 psi 0.7 MPa, 7 bar Maximum Working Pressure Part No. 222700, Series CSymbols Table of ContentsWarning Symbol Caution SymbolELECTRIC SHOCK HAZARD FIRE AND EXPLOSION HAZARD PRESSURIZED EQUIPMENT HAZARDWarnings are continued on the next page TOXIC FLUID HAZARD EQUIPMENT MISUSE HAZARDSpraying Waterborne Fluids Electrostatically IntroductionOperating the Electrostatics Refer to Fig. 1, pageB A C D Inner Hose Layer EE is a PTFE tube Graco Waterborne Fluid Hose purchased separatelyD Conductive Hose Layer DD covers the PTFE tube H2O PRO Voltage Block connection shownInstalling the System InstallationVentilate the Spray Booth Warning SignsPRO 3500wb Gun shown with the Graco H2O PRO Batch System Consult your isolation system manual for other configurationsT S N K L M G F NH R B A E D P CInstall the Fluid LIne Accessories Install the Air Line AccessoriesConnect the Air Line Connect the Exhaust TubeFilter the Fluid Connect the Fluid HoseContinued on the next page Connect the Fluid Hose continued H2O PRO Voltage Blockconnection shown FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD Ground the SystemCheck the Electrical Grounding Fluid Voltage Discharge and Grounding Procedure Pressure Relief ProcedureOperation Selecting a Fluid Nozzle and Air Cap Operating ChecklistOperating the Spray Gun FIRE AND EXPLOSION HAZARDCOMPONENT RUPTURE HAZARD Fine Adjustments of the Spray Gun Atomizing Air Valve AdjustmentMaintenance Daily Care and CleaningShutdown Procedure Clean the Air Cap and Fluid NozzleFlush the Spray Gun Equipment neededVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Voltage Loss Troubleshooting continuedProblem Electrical TroubleshootingSolution CauseSpray Pattern Troubleshooting Gun Operation Troubleshooting Poor Electrostatic Wrap TroubleshootingGun Operation Troubleshooting continued Test Gun Resistance Electrical TestsTest Resistor Stud Resistance Test Power Supply ResistancePrepare the Gun for Service ServiceAir Cap/Nozzle/Resistor Stud Replacement Tools Included with the GunInstallation Air Cap/Nozzle/Resistor Stud Replacement continuedElectrode Needle Replacement If installing the complete fluid rod assembly, go to step 11, page Preventative MaintenanceFluid Packing Rod Removal and Repair WhereFluid Packing Rod Removal and Repair continued Fluid Adjustment Assembly Repair Fan Air Adjustment Valve RepairIf installing the complete valve, go to step DETAILFluid Adjustment Assembly Repair continued Air Trigger Valve Repair Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair ES ON-OFF Valve Repair MOVING PARTS HAZARD05363B Barrel Removal Power Supply Replacement  Apply a very light coat of lubricant to the o-rings 37a Do not expose the gasket 18a to solvents Turbine Alternator Replacement Barrel Installation05158B Measurements, inches mm Graco Waterborne Fluid Hose RepairPRO 3500SC Gun Disassembly NOTE Keep all the following parts for reassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing See Detail A Spray Gun PartsPart No. 222700, Series C Model PRO 3500wb Spray Gun EQUIPMENT MISUSE HAZARDY Replacement Warning signs are available at no cost DescriptionUse Only Genuine Graco Parts and Accessories AccessoriesWaterborne Fluid Hose Assembly 100 psi 0.7 MPa, 7 bar Maximum Working PressureManual Change Summary For use in the Fluid Voltage Discharge and Ground- ing ProcedureSnap Ring Pliers Gun High Voltage Probe & MeterPage Technical Data CategoryData Graco Phone Number The Graco Warranty and DisclaimersWARRANTY EQUIPMENT NOT COVERED BY GRACO WARRANTY