Graco Inc 3500WB, 308584, 222700 manual Gun Operation Troubleshooting continued

Page 27
Gun Operation Troubleshooting (continued)

Troubleshooting

Gun Operation Troubleshooting (continued)

Excessive spray fog

The air pressure is too high.

Reduce the air cap air pressure by

 

 

 

closing the atomizing air valve more

 

 

 

or decreasing the gun air inlet pres-

 

 

 

sure; use the least air pressure

 

 

 

needed for good results. Do not re-

 

 

 

duce below minimum pressure need-

 

 

 

ed for full voltage. See page 18.

 

The fluid is thinned too much.

Properly thin the fluid.

No fluid sprays from the gun

The fluid supply is low.

 

Check the fluid supply; add fluid if

 

 

 

necessary.

 

The fluid nozzle is dirty or clogged.

Clean the fluid nozzle; see page 21.

 

The fluid nozzle is damaged.

Replace the fluid nozzle; see page

 

 

 

30.

The equipment is covered with

The exhaust air flow is insufficient or

Check for the proper CFM; check the

fluid

not directed properly.

 

baffles and direction of the air flow.

 

The distance between the gun and

Adjust the spraying distance to 8 to

 

workpiece is incorrect.

 

12 inches (203 to 305 mm).

Dirty air cap

The electrode is bent.

 

Straighten the electrode.

 

The nozzle orifice is damaged.

Replace the fluid nozzle; see page

 

 

 

30.

 

The air cap and fluid nozzle are mis-

Check the air cap and fluid nozzle

 

aligned.

 

seat for fluid buildup. Clean or

 

Air

 

replace parts as needed; see page 21

 

 

or 30.

 

Cap

 

 

 

Fluid

 

 

 

Nozzle

 

 

 

ALIGNED

MISALIGNED

 

308584 27

Image 27
Contents Part No. 222700, Series C INSTRUCTIONS-PARTS LIST308584 100 psi 0.7 MPa, 7 bar Maximum Working PressureCaution Symbol Table of ContentsSymbols Warning SymbolELECTRIC SHOCK HAZARD FIRE AND EXPLOSION HAZARD PRESSURIZED EQUIPMENT HAZARDWarnings are continued on the next page TOXIC FLUID HAZARD EQUIPMENT MISUSE HAZARDRefer to Fig. 1, page IntroductionSpraying Waterborne Fluids Electrostatically Operating the ElectrostaticsB A C H2O PRO Voltage Block connection shown Graco Waterborne Fluid Hose purchased separatelyD Inner Hose Layer EE is a PTFE tube D Conductive Hose Layer DD covers the PTFE tubeWarning Signs InstallationInstalling the System Ventilate the Spray BoothM G F NH R B A E D P C Consult your isolation system manual for other configurationsPRO 3500wb Gun shown with the Graco H2O PRO Batch System T S N K LConnect the Exhaust Tube Install the Air Line AccessoriesInstall the Fluid LIne Accessories Connect the Air LineFilter the Fluid Connect the Fluid HoseContinued on the next page Connect the Fluid Hose continued H2O PRO Voltage Blockconnection shown FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD Ground the SystemCheck the Electrical Grounding Fluid Voltage Discharge and Grounding Procedure Pressure Relief ProcedureOperation Selecting a Fluid Nozzle and Air Cap Operating ChecklistOperating the Spray Gun FIRE AND EXPLOSION HAZARDCOMPONENT RUPTURE HAZARD Fine Adjustments of the Spray Gun Atomizing Air Valve AdjustmentMaintenance Daily Care and CleaningShutdown Equipment needed Clean the Air Cap and Fluid NozzleProcedure Flush the Spray GunWaterborne Fluid Hose TroubleshootingVoltage Loss Troubleshooting Spray GunTests Voltage Loss Troubleshooting continuedCause Electrical TroubleshootingProblem SolutionSpray Pattern Troubleshooting Gun Operation Troubleshooting Poor Electrostatic Wrap TroubleshootingGun Operation Troubleshooting continued Test Gun Resistance Electrical TestsTest Resistor Stud Resistance Test Power Supply ResistanceTools Included with the Gun ServicePrepare the Gun for Service Air Cap/Nozzle/Resistor Stud ReplacementInstallation Air Cap/Nozzle/Resistor Stud Replacement continuedElectrode Needle Replacement Where Preventative MaintenanceIf installing the complete fluid rod assembly, go to step 11, page Fluid Packing Rod Removal and RepairFluid Packing Rod Removal and Repair continued DETAIL Fan Air Adjustment Valve RepairFluid Adjustment Assembly Repair If installing the complete valve, go to stepFluid Adjustment Assembly Repair continued Air Trigger Valve Repair Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair ES ON-OFF Valve Repair MOVING PARTS HAZARD05363B Barrel Removal Power Supply Replacement  Apply a very light coat of lubricant to the o-rings 37a Do not expose the gasket 18a to solvents Turbine Alternator Replacement Barrel Installation05158B Measurements, inches mm Graco Waterborne Fluid Hose RepairPRO 3500SC Gun Disassembly NOTE Keep all the following parts for reassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing See Detail A Spray Gun PartsDescription EQUIPMENT MISUSE HAZARDPart No. 222700, Series C Model PRO 3500wb Spray Gun Y Replacement Warning signs are available at no cost100 psi 0.7 MPa, 7 bar Maximum Working Pressure AccessoriesUse Only Genuine Graco Parts and Accessories Waterborne Fluid Hose AssemblyGun High Voltage Probe & Meter For use in the Fluid Voltage Discharge and Ground- ing ProcedureManual Change Summary Snap Ring PliersPage Technical Data CategoryData EQUIPMENT NOT COVERED BY GRACO WARRANTY The Graco Warranty and DisclaimersGraco Phone Number WARRANTY