Graco Inc 308584, 3500WB Connect the Fluid Hose continued, Installation, Electric Shock Hazard

Page 13
Connect the Fluid Hose (continued)

Installation

Connect the Fluid Hose (continued)

5.Insert the hose (Y) into the hose ferrule housing

(79).See Fig. 5.

6.Push the hose firmly through the fluid inlet tube

(75)until the o-rings on the hose barbed fitting are seated and the hose bottoms out.

7.Tighten the hose ferrule (77) firmly with a wrench to about 50 in-lb (5.6 NSm). Pull back on the hose to make sure it is secure. If not, disconnect the hose and inspect it for damage. Check the hose connection periodically for signs that the hose is loosening.

H2O PRO Voltage Block CAUTION

If the hose comes loose from the fitting, fluid leakage will occur. Make sure the hose ferrule (77) is tight and that nothing will pull or catch on the hose during operation.

8.Connect the other end of the hose to the isolated fluid supply as instructed in the voltage isolation system manual. See Fig. 6.

KEY- Fig. 5

YGraco Waterborne Fluid Hose

75 Fluid Inlet Tube

77 Hose Ferrule

79 Hose Ferrule Housing

Torque to 50 in-lb (5.6 NSm)

connection shown WARNING

ELECTRIC SHOCK HAZARD

To reduce the risk of an electric shock, the areas of the waterborne fluid hose that are accessible to personnel during

normal operation must be covered by the outer hose jacket (H). See Fig. 6.

Manual background CAUTION

The Graco warranty is void if the spray gun is con- nected to a non-Graco voltage isolation system or if the gun is operated above 60 kV.

KEY- Fig. 6

HOuter Hose Jacket K Inner Hose Layer

R Voltage Isolation System Enclosure

The areas of the waterborne fluid hose that are accessible to personnel during normal operation must be covered by the outer hose jacket (H).

The portion of the inner hose layer (K) that is not covered by the outer hose jacket (H) must be inside the voltage isolation system enclosure (R).

The conductive hose layer (J) must be grounded through its connection to the isolation system’s grounded safety fence or enclosure (R).

R

K 

H 

 

 

 



 

 

 

 

DETAIL

 

 

K

J

H

75

 

 

 

79

 

 

 

77 

R

H2O PRO Voltage Block

Y

 

connection shown

 

 

 

 

Fig. 6

 

05149B

Fig. 5

 

 

05405B

 

 

 

 

 

308584 13

Image 13
Contents 308584 INSTRUCTIONS-PARTS LIST100 psi 0.7 MPa, 7 bar Maximum Working Pressure Part No. 222700, Series CSymbols Table of ContentsWarning Symbol Caution SymbolELECTRIC SHOCK HAZARD PRESSURIZED EQUIPMENT HAZARD FIRE AND EXPLOSION HAZARDWarnings are continued on the next page TOXIC FLUID HAZARD EQUIPMENT MISUSE HAZARDSpraying Waterborne Fluids Electrostatically IntroductionOperating the Electrostatics Refer to Fig. 1, pageB A C D Inner Hose Layer EE is a PTFE tube Graco Waterborne Fluid Hose purchased separatelyD Conductive Hose Layer DD covers the PTFE tube H2O PRO Voltage Block connection shownInstalling the System InstallationVentilate the Spray Booth Warning SignsPRO 3500wb Gun shown with the Graco H2O PRO Batch System Consult your isolation system manual for other configurationsT S N K L M G F NH R B A E D P CInstall the Fluid LIne Accessories Install the Air Line AccessoriesConnect the Air Line Connect the Exhaust TubeConnect the Fluid Hose Filter the FluidContinued on the next page H2O PRO Voltage Block Connect the Fluid Hose continuedconnection shown FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD Ground the SystemCheck the Electrical Grounding Pressure Relief Procedure Fluid Voltage Discharge and Grounding ProcedureOperation Selecting a Fluid Nozzle and Air Cap Operating ChecklistFIRE AND EXPLOSION HAZARD Operating the Spray GunCOMPONENT RUPTURE HAZARD Fine Adjustments of the Spray Gun Atomizing Air Valve AdjustmentDaily Care and Cleaning MaintenanceShutdown Procedure Clean the Air Cap and Fluid NozzleFlush the Spray Gun Equipment neededVoltage Loss Troubleshooting TroubleshootingSpray Gun Waterborne Fluid HoseTests Voltage Loss Troubleshooting continuedProblem Electrical TroubleshootingSolution CauseSpray Pattern Troubleshooting Gun Operation Troubleshooting Poor Electrostatic Wrap TroubleshootingGun Operation Troubleshooting continued Test Gun Resistance Electrical TestsTest Resistor Stud Resistance Test Power Supply ResistancePrepare the Gun for Service ServiceAir Cap/Nozzle/Resistor Stud Replacement Tools Included with the GunInstallation Air Cap/Nozzle/Resistor Stud Replacement continuedElectrode Needle Replacement If installing the complete fluid rod assembly, go to step 11, page Preventative MaintenanceFluid Packing Rod Removal and Repair WhereFluid Packing Rod Removal and Repair continued Fluid Adjustment Assembly Repair Fan Air Adjustment Valve RepairIf installing the complete valve, go to step DETAILAir Trigger Valve Repair Fluid Adjustment Assembly Repair continued Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair MOVING PARTS HAZARD ES ON-OFF Valve Repair05363B Barrel Removal  Apply a very light coat of lubricant to the o-rings 37a Power Supply Replacement Do not expose the gasket 18a to solvents Barrel Installation Turbine Alternator Replacement05158B Measurements, inches mm Graco Waterborne Fluid Hose RepairNOTE Keep all the following parts for reassembly PRO 3500SC Gun DisassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing See Detail A Spray Gun PartsPart No. 222700, Series C Model PRO 3500wb Spray Gun EQUIPMENT MISUSE HAZARDY Replacement Warning signs are available at no cost DescriptionUse Only Genuine Graco Parts and Accessories AccessoriesWaterborne Fluid Hose Assembly 100 psi 0.7 MPa, 7 bar Maximum Working PressureManual Change Summary For use in the Fluid Voltage Discharge and Ground- ing ProcedureSnap Ring Pliers Gun High Voltage Probe & MeterPage Category Technical DataData Graco Phone Number The Graco Warranty and DisclaimersWARRANTY EQUIPMENT NOT COVERED BY GRACO WARRANTY