Graco Inc 3500WB Operating the Spray Gun, Fire And Explosion Hazard, Component Rupture Hazard

Page 18
Operating the Spray Gun

Operation

Operating the Spray Gun

FIRE AND EXPLOSION HAZARD WARNING

FIRE AND EXPLOSION HAZARD

To reduce the risk of fire and explosion, only use this equipment to spray non- flammable, waterborne fluids as defined on the front cover of this manual.

COMPONENT RUPTURE HAZARD WARNING

ELECTRIC SHOCK HAZARD

Contact with the charged components of the spray gun will cause an electric shock. Do not touch the gun nozzle or

electrode or come within 4 inches (101.6 mm) of the front of the gun during gun operation or until after following the Fluid Voltage Discharge and Grounding Procedure on page 16.

Follow the Fluid Voltage Discharge and Ground- ing Procedure on page 16 when you stop spray- ing and whenever you are instructed to discharge the voltage.

Manual background WARNING

PRESSURIZED EQUIPMENT HAZARD

To reduce the risk of an injury, follow the Pressure Relief Procedure on page 16 when you stop spraying, before installing or cleaning the fluid nozzle, and whenever you are instructed to relieve the pressure.

Manual background WARNING

COMPONENT RUPTURE HAZARD

To reduce the risk of component rupture, which can cause serious injury, do not

exceed the maximum working pressure of the lowest rated system component. This equip- ment has a 100 psi (0.7 MPa, 7 bar) maximum working air and fluid pressure.

Follow the steps below to establish the correct fluid flow and air flow. Do not turn the ES ON-OFF lever to ON yet:

1.Follow the Operating Checklist on page 17.

2.Make sure the system voltage is discharged. Loosen the air cap retaining nut, and rotate the air cap for a vertical or horizontal spray pattern. See Fig. 9. Then tighten the retaining nut until the air cap is held firmly in place; you should not be able to rotate the air cap horns by hand.

Vertical Pattern

Horizontal Pattern

02020

Fig. 9

3.Pressurize the fluid supply, and adjust the fluid flow by using the fluid pressure regulator installed in the fluid line. Refer to instruction manual 307803 to set the fluid pressure for various fluid flows, according to the size of the fluid nozzle being used.

4.If necessary, further adjust the fluid flow rate with the fluid adjustment knob (J). See Fig. 10.

5.Fully open the fan air valve (P).

6.Set the air pressure with the air pressure regulator. The following chart shows the air hose inlet pres- sure required to get full voltage from the power supply. To avoid shortening the turbine life, do not exceed the recommended air pressures.

Air Hose

Dynamic pressure at air hose inlet

Length

required for full voltage

ft. (m)

psi (kPa, bar)

 

 

 

15

(4.6)

45 to 50 (314 to 345, 3.1 to 3.4)

 

 

 

25

(7.6)

50 to 55 (345 to 379, 3.4 to 3.7)

 

 

50 (15.3)

60 to 65 (410 to 444, 4.1 to 4.4)

 

 

75 (22.9)

68 to 73 (465 to 501, 4.5 to 5.0)

 

 

 

100

(30.5)

75 to 80 (514 to 550, 5.1 to 5.5)

 

 

 

18 308584

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Contents 100 psi 0.7 MPa, 7 bar Maximum Working Pressure INSTRUCTIONS-PARTS LIST308584 Part No. 222700, Series CWarning Symbol Table of ContentsSymbols Caution SymbolELECTRIC SHOCK HAZARD FIRE AND EXPLOSION HAZARD PRESSURIZED EQUIPMENT HAZARDWarnings are continued on the next page EQUIPMENT MISUSE HAZARD TOXIC FLUID HAZARDOperating the Electrostatics IntroductionSpraying Waterborne Fluids Electrostatically Refer to Fig. 1, pageB A C D Conductive Hose Layer DD covers the PTFE tube Graco Waterborne Fluid Hose purchased separatelyD Inner Hose Layer EE is a PTFE tube H2O PRO Voltage Block connection shownVentilate the Spray Booth InstallationInstalling the System Warning SignsT S N K L Consult your isolation system manual for other configurationsPRO 3500wb Gun shown with the Graco H2O PRO Batch System M G F NH R B A E D P CConnect the Air Line Install the Air Line AccessoriesInstall the Fluid LIne Accessories Connect the Exhaust TubeFilter the Fluid Connect the Fluid HoseContinued on the next page Connect the Fluid Hose continued H2O PRO Voltage Blockconnection shown Ground the System FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARDCheck the Electrical Grounding Fluid Voltage Discharge and Grounding Procedure Pressure Relief ProcedureOperation Operating Checklist Selecting a Fluid Nozzle and Air CapOperating the Spray Gun FIRE AND EXPLOSION HAZARDCOMPONENT RUPTURE HAZARD Atomizing Air Valve Adjustment Fine Adjustments of the Spray GunMaintenance Daily Care and CleaningShutdown Flush the Spray Gun Clean the Air Cap and Fluid NozzleProcedure Equipment neededSpray Gun TroubleshootingVoltage Loss Troubleshooting Waterborne Fluid HoseVoltage Loss Troubleshooting continued TestsSolution Electrical TroubleshootingProblem CauseSpray Pattern Troubleshooting Poor Electrostatic Wrap Troubleshooting Gun Operation TroubleshootingGun Operation Troubleshooting continued Electrical Tests Test Gun ResistanceTest Power Supply Resistance Test Resistor Stud ResistanceAir Cap/Nozzle/Resistor Stud Replacement ServicePrepare the Gun for Service Tools Included with the GunAir Cap/Nozzle/Resistor Stud Replacement continued InstallationElectrode Needle Replacement Fluid Packing Rod Removal and Repair Preventative MaintenanceIf installing the complete fluid rod assembly, go to step 11, page WhereFluid Packing Rod Removal and Repair continued If installing the complete valve, go to step Fan Air Adjustment Valve RepairFluid Adjustment Assembly Repair DETAILFluid Adjustment Assembly Repair continued Air Trigger Valve Repair Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair ES ON-OFF Valve Repair MOVING PARTS HAZARD05363B Barrel Removal Power Supply Replacement  Apply a very light coat of lubricant to the o-rings 37a Do not expose the gasket 18a to solvents Turbine Alternator Replacement Barrel Installation05158B Graco Waterborne Fluid Hose Repair Measurements, inches mmPRO 3500SC Gun Disassembly NOTE Keep all the following parts for reassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing Spray Gun Parts See Detail AY Replacement Warning signs are available at no cost EQUIPMENT MISUSE HAZARDPart No. 222700, Series C Model PRO 3500wb Spray Gun DescriptionWaterborne Fluid Hose Assembly AccessoriesUse Only Genuine Graco Parts and Accessories 100 psi 0.7 MPa, 7 bar Maximum Working PressureSnap Ring Pliers For use in the Fluid Voltage Discharge and Ground- ing ProcedureManual Change Summary Gun High Voltage Probe & MeterPage Technical Data CategoryData WARRANTY The Graco Warranty and DisclaimersGraco Phone Number EQUIPMENT NOT COVERED BY GRACO WARRANTY