Graco Inc 308584, 3500WB manual Electrical Tests, Test Gun Resistance, Pressurized Equipment Hazard

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Electrical Tests

Electrical Tests

Test Gun Resistance WARNING

ELECTRIC SHOCK HAZARD Follow the Fluid Voltage Discharge and Grounding Procedure on page 16 before checking or servicing and when-

ever you are instructed to discharge the voltage to ensure the voltage is discharged and avoid serious injury from an electric shock.

Manual background WARNING

PRESSURIZED EQUIPMENT HAZARD

To reduce the risk of an injury, follow the Pressure Relief Procedure on page 16 before checking or servicing the gun and whenever you are instructed to relieve the pressure.

Manual background WARNING

FIRE, EXPLOSION, AND

ELECTRIC SHOCK HAZARD

Megohmmeter P/N 218979 (A-see Fig.

13)is not approved for use in a hazard- ous area. To reduce the risk of sparking, do not use the megohmmeter to do electrical tests unless:

DThe gun has been removed from the

hazardous area;

DOr all spraying devices in the hazardous area are turned off, ventilation fans in the hazardous area are operating, and there are no flammable vapors in the area (such as open solvent con- tainers or fumes from spraying).

Failure to follow this warning could cause fire, explosion, electric shock and result in serious injury and property damage.

Use the megohmmeter (A), part no. 218979, and an applied voltage of 500 volts to complete these electrical tests. Connect the leads as shown.

Test Gun Resistance

NOTE: The fluid passage must be flushed and dried to get an accurate reading. Check the resistance with the gun triggered and untriggered.

1.Prepare the gun for service as instructed on page 30.

2.Measure the resistance between the end of the gun electrode (20) and the air inlet fitting (17). See Fig. 13.

3.The resistance should be between 180 to 220 megohms. If the resistance is outside the specified range, go to the next test.

4.If you still have problems, refer to Voltage Loss Troubleshooting , page 22, for other possible causes of poor performance, or contact the near- est authorized service agency.

KEY-Fig. 13

A

Megohmmeter

A

17

Air Inlet Fitting

 

20

Electrode

 

The performance and safety of the spray gun are directly affected by the condition of the electrical components contained inside the gun. The electrical tests can be used to determine the condition of the power supply (18) and the resistor stud (22) as well as the continuity of the electrical path between the com- ponents.

20

Fig. 13

17

5153B

28 308584

Continued on the next page.

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Contents INSTRUCTIONS-PARTS LIST 308584100 psi 0.7 MPa, 7 bar Maximum Working Pressure Part No. 222700, Series CTable of Contents SymbolsWarning Symbol Caution SymbolELECTRIC SHOCK HAZARD PRESSURIZED EQUIPMENT HAZARD FIRE AND EXPLOSION HAZARDWarnings are continued on the next page EQUIPMENT MISUSE HAZARD TOXIC FLUID HAZARDIntroduction Spraying Waterborne Fluids ElectrostaticallyOperating the Electrostatics Refer to Fig. 1, pageB A C Graco Waterborne Fluid Hose purchased separately D Inner Hose Layer EE is a PTFE tubeD Conductive Hose Layer DD covers the PTFE tube H2O PRO Voltage Block connection shownInstallation Installing the SystemVentilate the Spray Booth Warning SignsConsult your isolation system manual for other configurations PRO 3500wb Gun shown with the Graco H2O PRO Batch SystemT S N K L M G F NH R B A E D P CInstall the Air Line Accessories Install the Fluid LIne AccessoriesConnect the Air Line Connect the Exhaust TubeConnect the Fluid Hose Filter the FluidContinued on the next page H2O PRO Voltage Block Connect the Fluid Hose continuedconnection shown Ground the System FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARDCheck the Electrical Grounding Pressure Relief Procedure Fluid Voltage Discharge and Grounding ProcedureOperation Operating Checklist Selecting a Fluid Nozzle and Air CapFIRE AND EXPLOSION HAZARD Operating the Spray GunCOMPONENT RUPTURE HAZARD Atomizing Air Valve Adjustment Fine Adjustments of the Spray GunDaily Care and Cleaning MaintenanceShutdown Clean the Air Cap and Fluid Nozzle ProcedureFlush the Spray Gun Equipment neededTroubleshooting Voltage Loss TroubleshootingSpray Gun Waterborne Fluid HoseVoltage Loss Troubleshooting continued TestsElectrical Troubleshooting ProblemSolution CauseSpray Pattern Troubleshooting Poor Electrostatic Wrap Troubleshooting Gun Operation TroubleshootingGun Operation Troubleshooting continued Electrical Tests Test Gun ResistanceTest Power Supply Resistance Test Resistor Stud ResistanceService Prepare the Gun for ServiceAir Cap/Nozzle/Resistor Stud Replacement Tools Included with the GunAir Cap/Nozzle/Resistor Stud Replacement continued InstallationElectrode Needle Replacement Preventative Maintenance If installing the complete fluid rod assembly, go to step 11, pageFluid Packing Rod Removal and Repair WhereFluid Packing Rod Removal and Repair continued Fan Air Adjustment Valve Repair Fluid Adjustment Assembly RepairIf installing the complete valve, go to step DETAILAir Trigger Valve Repair Fluid Adjustment Assembly Repair continued Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair MOVING PARTS HAZARD ES ON-OFF Valve Repair05363B Barrel Removal  Apply a very light coat of lubricant to the o-rings 37a Power Supply Replacement Do not expose the gasket 18a to solvents Barrel Installation Turbine Alternator Replacement05158B Graco Waterborne Fluid Hose Repair Measurements, inches mmNOTE Keep all the following parts for reassembly PRO 3500SC Gun DisassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing Spray Gun Parts See Detail AEQUIPMENT MISUSE HAZARD Part No. 222700, Series C Model PRO 3500wb Spray GunY Replacement Warning signs are available at no cost DescriptionAccessories Use Only Genuine Graco Parts and AccessoriesWaterborne Fluid Hose Assembly 100 psi 0.7 MPa, 7 bar Maximum Working PressureFor use in the Fluid Voltage Discharge and Ground- ing Procedure Manual Change SummarySnap Ring Pliers Gun High Voltage Probe & MeterPage Category Technical DataData The Graco Warranty and Disclaimers Graco Phone NumberWARRANTY EQUIPMENT NOT COVERED BY GRACO WARRANTY