Graco Inc 308584 manual Air Cap/Nozzle/Resistor Stud Replacement continued, Installation, Service

Page 31
Air Cap/Nozzle/Resistor Stud

Service

Air Cap/Nozzle/Resistor Stud

Replacement (continued)

4.Unscrew the resistor stud (22) from the fluid nozzle (21) with the multi-tool (62). See Fig. 17.

Installation WARNING

FIRE, EXPLOSION, AND ELECTRIC

SHOCK HAZARD

The resistor stud contact ring (D) is a conductive contact ring, not a sealing o-ring. See Fig. 16. To reduce the risk of sparking, which could cause a sparking or electric shock, do not remove the resistor stud contact ring (D) or operate the gun without the contact ring in place. Do not replace the resistor stud (22) with anything but a genuine Graco part.

5.Remove the retaining ring (2) to free the air cap (1) from the retaining nut (8).

Installation

8.Tighten the retaining nut (8) until the air cap is held firmly in place; you should not be able to rotate the air cap horns by hand.

Apply a very light coat of lubricant to the o-ring (25).

Tighten the nozzle (21) hand-tight, then 1/8 to 1/4 turn more.

1

8

2

62

21 

22 D

25 

20

1.

Lightly lubricate the o-ring (25) with petroleum jelly,

 

and install it on the resistor stud (22). See Fig. 16.

2.

Make sure the electrode (20) is tightened properly,

 

as shown in Fig. 18, page 32.

3.

Install the resistor stud (22) in the fluid nozzle (21)

Fig. 16

05154A

 

with the multi-tool (62). Tighten the resistor stud to

 

10 in-lb (1.13 NSm). See Fig. 17.

4.

Trigger the gun while installing the fluid nozzle (21)

 

and resistor stud (22) assembly with the multi-tool

 

(62). Tighten the assembly until the fluid nozzle

 

seats in the gun barrel (1/8 to 1/4 turn past hand-

 

tight). See Fig. 16.

5.

Test the gun resistance as instructed on page 28.

6.

Install the air cap (1) into the retaining nut (8), and

 

secure it with the retaining ring (2).

7.

Carefully install the air cap assembly (1, 2, 8) onto

 

the gun barrel. Do not bend the electrode (20)

 

wire, and be sure to insert the electrode wire

 

through the center air cap hole. Rotate the air cap

 

horns to the desired position.

Tighten the resistor stud (22) into the nozzle (21) to 10 in-lbs (1.13 NSm).

21

22 

62

 

0444A

Fig. 17

 

 

308584 31

Image 31
Contents Part No. 222700, Series C INSTRUCTIONS-PARTS LIST308584 100 psi 0.7 MPa, 7 bar Maximum Working PressureCaution Symbol Table of ContentsSymbols Warning SymbolELECTRIC SHOCK HAZARD PRESSURIZED EQUIPMENT HAZARD FIRE AND EXPLOSION HAZARDWarnings are continued on the next page TOXIC FLUID HAZARD EQUIPMENT MISUSE HAZARDRefer to Fig. 1, page IntroductionSpraying Waterborne Fluids Electrostatically Operating the ElectrostaticsB A C H2O PRO Voltage Block connection shown Graco Waterborne Fluid Hose purchased separatelyD Inner Hose Layer EE is a PTFE tube D Conductive Hose Layer DD covers the PTFE tubeWarning Signs InstallationInstalling the System Ventilate the Spray BoothM G F NH R B A E D P C Consult your isolation system manual for other configurationsPRO 3500wb Gun shown with the Graco H2O PRO Batch System T S N K LConnect the Exhaust Tube Install the Air Line AccessoriesInstall the Fluid LIne Accessories Connect the Air LineConnect the Fluid Hose Filter the FluidContinued on the next page H2O PRO Voltage Block Connect the Fluid Hose continuedconnection shown FIRE, EXPLOSION, AND ELECTRIC SHOCK HAZARD Ground the SystemCheck the Electrical Grounding Pressure Relief Procedure Fluid Voltage Discharge and Grounding ProcedureOperation Selecting a Fluid Nozzle and Air Cap Operating ChecklistFIRE AND EXPLOSION HAZARD Operating the Spray GunCOMPONENT RUPTURE HAZARD Fine Adjustments of the Spray Gun Atomizing Air Valve AdjustmentDaily Care and Cleaning MaintenanceShutdown Equipment needed Clean the Air Cap and Fluid NozzleProcedure Flush the Spray GunWaterborne Fluid Hose TroubleshootingVoltage Loss Troubleshooting Spray GunTests Voltage Loss Troubleshooting continuedCause Electrical TroubleshootingProblem SolutionSpray Pattern Troubleshooting Gun Operation Troubleshooting Poor Electrostatic Wrap TroubleshootingGun Operation Troubleshooting continued Test Gun Resistance Electrical TestsTest Resistor Stud Resistance Test Power Supply ResistanceTools Included with the Gun ServicePrepare the Gun for Service Air Cap/Nozzle/Resistor Stud ReplacementInstallation Air Cap/Nozzle/Resistor Stud Replacement continuedElectrode Needle Replacement Where Preventative MaintenanceIf installing the complete fluid rod assembly, go to step 11, page Fluid Packing Rod Removal and RepairFluid Packing Rod Removal and Repair continued DETAIL Fan Air Adjustment Valve RepairFluid Adjustment Assembly Repair If installing the complete valve, go to stepAir Trigger Valve Repair Fluid Adjustment Assembly Repair continued Apply a very light coat of lubricant to the o-rings 41 Atomizing Air Valve Repair MOVING PARTS HAZARD ES ON-OFF Valve Repair05363B Barrel Removal  Apply a very light coat of lubricant to the o-rings 37a Power Supply Replacement Do not expose the gasket 18a to solvents Barrel Installation Turbine Alternator Replacement05158B Measurements, inches mm Graco Waterborne Fluid Hose RepairNOTE Keep all the following parts for reassembly PRO 3500SC Gun DisassemblyPRO 3500sc Gun Conversion Installing the Fluid Needle Assembly 10. Tighten the nut 78* onto the ferrule housing See Detail A Spray Gun PartsDescription EQUIPMENT MISUSE HAZARDPart No. 222700, Series C Model PRO 3500wb Spray Gun Y Replacement Warning signs are available at no cost100 psi 0.7 MPa, 7 bar Maximum Working Pressure AccessoriesUse Only Genuine Graco Parts and Accessories Waterborne Fluid Hose AssemblyGun High Voltage Probe & Meter For use in the Fluid Voltage Discharge and Ground- ing ProcedureManual Change Summary Snap Ring PliersPage Category Technical DataData EQUIPMENT NOT COVERED BY GRACO WARRANTY The Graco Warranty and DisclaimersGraco Phone Number WARRANTY